• BS 5892-7:2014

    Current The latest, up-to-date edition.

    Railway rolling stock materials Specification for product and technical approval requirements for cast wheels

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  30-04-2015

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Product definition
    5 Technical approval
    6 Parameters for the technical approval process
    7 Assessment of the geometric parameters
    8 Assessment of the thermomechanical behaviour
       (tread braked wheels only)
    9 Assessment of the mechanical behaviour
    10 Assessment of the acoustic behaviour
    11 Technical approval documents
    12 Qualification
    Annexes
    Annex A (normative) - Product qualification
    Annex B (normative) - Product delivery
    Annex C (informative) - Example of a test method
            for the determination of fatigue characteristics
    Annex D (informative) - Strain gauge method for determining
            the variation of circumferential residual stresses
            located deep under the tread (destructive method)
    Annex E (informative) - Parameters for drag brake
            assessment
    Annex F (normative) - Assessment of the thermomechanical
            behaviour
    Annex G (normative) - Assessment of the mechanical
            behaviour
    Bibliography

    Abstract - (Show below) - (Hide below)

    Defines the characteristics of, and technical Approval requirements for, cast railway wheels for conventional rail operation.

    Scope - (Show below) - (Hide below)

    This British Standard specifies the characteristics of, and technical approval requirements for, cast railway wheels for conventional rail operation. It can be applied in conjunction with BS or BS EN standards for axles and wheelsets. This standard is not applicable to urban rail. Three steel grades, C48, C56 and C64, are defined in this standard. NOTE1 For the purpose of this British Standard, the steels referred to as C48, C56 and C64 are based on those defined as AAR Class L, A and B respectively. This British Standard is applicable to cast wheels which are rim-chilled and have their wheel webs shot peened. NOTE2 \'Rim-chilled\' is a heat treatment of the rim, the aim of which is to harden the rim and to create compressive residual stresses in the rim. NOTE3 Cast wheels are shot peened to improve the web fatigue strength. The wheels defined in this British Standard are for applications up to 120km/h (i.e. 75mph). It only applies to wheels of new design or new application. These requirements are intended to be used to assess the validity of the design choice for the proposed use and constitute the technical approval procedure. This British Standard does not cover assessment of the hub nor of the static mechanical dimensioning of the wheel.

    General Product Information - (Show below) - (Hide below)

    Committee RAE/3
    Development Note Supersedes 14/30236255 DC. (11/2014)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    BS EN ISO 148-1:2016 Metallic materials. Charpy pendulum impact test Test method
    BS EN ISO 6506-1:2014 Metallic materials. Brinell hardness test Test method
    ISO/TR 9769:1991 Steel and iron Review of available methods of analysis
    BS EN ISO 9001:2015 Quality management systems. Requirements
    ISO 9712:2012 Non-destructive testing Qualification and certification of NDT personnel
    BS EN ISO 6506-2:2014 Metallic materials. Brinell hardness test Verification and calibration of testing machines
    BS EN 13262 : 2004 RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - WHEELS - PRODUCT REQUIREMENTS
    ISO 5948:1994 Railway rolling stock material Ultrasonic acceptance testing
    DD CEN/TS 13979-2:2011 Railway applications. Wheelsets and bogies. Monobloc wheels. Technical approval procedure Cast wheels
    SAE J 827 : 2013 HIGH-CARBON CAST-STEEL-SHOT
    BS EN ISO 1101:2017 Geometrical product specifications (GPS). Geometrical tolerancing. Tolerances of form, orientation, location and run-out
    ISO 6933:1986 Railway rolling stock material — Magnetic particle acceptance testing
    BS EN ISO 6506-3:2014 Metallic materials. Brinell hardness test Calibration of reference blocks
    BS EN ISO 9712:2012 Non-destructive testing. Qualification and certification of NDT personnel
    BS EN ISO 6892-1:2016 Metallic materials. Tensile testing Method of test at room temperature
    BS EN 13103 : 2009 RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - NON-POWERED AXLES - DESIGN METHOD
    BS EN 13979-1 : 2003 RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - MONOBLOC WHEELS - TECHNICAL APPROVAL PROCEDURE - PART 1: FORGED AND ROLLED WHEELS
    SAE J 444 : 2012 CAST SHOT AND GRIT SIZE SPECIFICATIONS FOR PEENING AND CLEANING
    DD CEN/TS 15718:2011 Railway applications. Wheelsets and bogies. Product requirements for cast wheels
    BS 5892-3(1992) : 1992 RAILWAY ROLLING STOCK MATERIALS - PART 3: SPECIFICATION FOR MONOBLOC WHEELS FOR TRACTION AND TRAILING STOCK
    BS EN 13104 : 2009 RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - POWERED AXLES - DESIGN METHOD
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