• BS IEC 61831:1999

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    On-line analyser systems. Guide to design and installation

    Available format(s):  Hardcopy, PDF

    Superseded date:  31-03-2012

    Language(s):  English

    Published date:  15-10-1999

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Introduction
    1 General
        1.1 Scope
        1.2 Reference documents
        1.3 Preliminary remarks
        1.4 Further considerations
        1.5 Reliability
        1.6 Design
        1.7 Centralisation
        1.8 Local mounting
        1.9 Pre-assembled systems
    2 Health and safety
        2.1 Introduction
        2.2 Prevention of explosions and fires
              2.2.1 Flammable gases and vapours
              2.2.2 Combustible dusts
              2.2.3 Flammable gases, vapours and combustible dusts
        2.3 Prevention of toxic hazards
        2.4 Plant safety
        2.5 Radiation hazards
        2.6 Safety facilities
        2.7 Manual shut-down facilities
        2.8 Noise
        2.9 Alarm indication
    3 Housings
        3.1 Introduction
        3.2 Definitions
        3.3 Selection of housing
              3.3.1 Analyser case
              3.3.2 Analyser cabinet
              3.3.3 Analyser shelter
              3.3.4 Analyser house (AH)
        3.4 Area classification and toxic danger
              3.4.1 Electrical area classification
              3.4.2 Toxic danger
        3.5 Construction and mounting
              3.5.1 General
              3.5.2 Analyser housing
              3.5.3 Analyser house (AH)
        3.6 Analyser housing ventilation requirements
              3.6.1 General
              3.6.2 Analyser cases
              3.6.3 Analyser shelters
              3.6.4 Analyser cabinets and analyser houses
        3.7 Design for natural ventilation
              3.7.1 Ventilation requirements
              3.7.2 Heating requirements
        3.8 Design for forced ventilation
              3.8.1 Ventilation requirements
              3.8.2 Air intake system
              3.8.3 Fan requirements
              3.8.4 Air distribution requirements
              3.8.5 Heating requirement
        3.9 Analyser housing safety monitors and alarms
              3.9.1 General
              3.9.2 Ventilation failure
              3.9.3 Flammable gas or vapour detection
              3.9.4 Toxic gas detection
              3.9.5 Oxygen deficiency detection
              3.9.6 Fire detection and protection
              3.9.7 Purged equipment
              3.9.8 Alarms
    4 Sampling systems
        4.1 Introduction
        4.2 Definitions
        4.3 General requirements
        4.4 Sample point location
        4.5 Fast circulating systems
        4.6 By-pass systems
        4.7 Sample recovery systems
        4.8 Special considerations
        4.9 Multi-stream systems
        4.10 Construction
              4.10.1 General
              4.10.2 Material selection
              4.10.3 Flushing facilities
              4.10.4 Blockage removal
              4.10.5 Heat tracing and insulation
              4.10.6 Minimising risks from leakage
              4.10.7 Location of equipment
              4.10.8 Instrumentation
              4.10.9 Identification
        4.11 Effluent disposal
              4.11.1 General
              4.11.2 Vapour
              4.11.3 Liquid
        4.12 Calibration facilities
        4.13 Automatic calibration
    5 Analyser communications
        5.1 Introduction
        5.2 Signal transmission
        5.3 Safety
        5.4 Cables
        5.5 Linearisation
        5.6 Use of signal
        5.7 Alarms
        5.8 Verification/calibration
    Annex A - Typical analyser process line sampling probe for
              line sizes NPS 2" and above
    Annex B - Determination of sample probe lengths
    Annex C - Sample system calculations
    Annex D - Natural ventilation calculations
    Annex E - Forced ventilation calculations
    Annex F - Example of verification/calibration sequence of data
              to computer
    Annex G - Analyser house with forced ventilation - Summary of
              recommended control shut-down actions for flammable
              hazard operation
    Annex H - Analyser houses with forced ventilation - Ventilation
              failure and flammable gas detection trip logic
    Annex I - Typical analyser system schematics
    Annex J - Example schematic showing a typical wall penetration
              using a transit
    Annex K - Bibliography

    Abstract - (Show below) - (Hide below)

    Applies to an on-line analyser system. It provides the necessary guidance for the system supplier and user to specify or design a complete analyser system from sample point in the process to the final output for display or control purposes.

    Scope - (Show below) - (Hide below)

    This technical report provides the necessary guidance for system supplier and user to specify or design a complete analyser system from sample point in the process to the final output for display or control purpose.

    General Product Information - (Show below) - (Hide below)

    Committee GEL/65/2
    Development Note Supersedes 95/213969 DC. (08/2004)
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    PD 6686:2006 Guidance on directives, regulations and standards related to prevention of fire and explosion in the process industries

    Standards Referencing This Book - (Show below) - (Hide below)

    BS 5925:1991 Code of practice for ventilation principles and designing for natural ventilation
    IEC 60079-1:2014 RLV Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures "d"
    IEC 60079-10:2002 Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas
    IEC 61207-2:1994 Expression of performance of gas analyzers - Part 2: Oxygen in gas (utilizing high-temperature electrochemical sensors)
    IEC 61115:1992 Expression of performance of sample handling systems for process analyzers
    EN 50054:1998 Electrical apparatus for the detection and measurement of combustible gases - General requirements and test methods
    IEC 61241-1-1:1999 Electrical apparatus for use in the presence of combustible dust - Part 1-1: Electrical apparatus protected by enclosures and surface temperature limitation - Specification for apparatus
    EEMUA 175 : 2013 EEMUA CODE OF PRACTICE: CALIBRATION AND VALIDATION OF PROCESS ANALYSERS
    IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
    IEC 60746-4:1992 Expression of performance of electrochemical analyzers - Part 4: Dissolved oxygen in water measured by membrane covered amperometric sensors
    IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
    IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
    IEC 60746-5:1992 Expression of performance of electrochemical analyzers - Part 5: Oxidation-reduction potential or redox potential
    IEC 61207-6:2014 Expression of performance of gas analyzers - Part 6: Photometric analyzers
    EN 50057:1998 Electrical apparatus for the detection and measurement of combustible gases - Performance requirements for Group II apparatus indicating up to 100 % lower explosive limit
    IEC 60746-2:2003 Expression of performance of electrochemical analyzers - Part 2: pH value
    IEC 61241-3:1997 Electrical apparatus for use in the presence of combustible dust - Part 3: Classification of areas where combustible dust are or may be present
    BS 6467-2:1988 Electrical apparatus with protection by enclosure for use in the presence of combustible dusts Guide to selection, installation and maintenance
    IEC 60079-11:2011 Explosive atmospheres - Part 11: Equipment protection by intrinsic safety "i"
    IEC 60746-3:2002 Expression of performance of electrochemical analyzers - Part 3: Electrolytic conductivity
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    IEC 60746-1:2003 Expression of performance of electrochemical analyzers - Part 1: General
    IEC 61241-2-3:1994 Electrical apparatus for use in the presence of combustible dust - Part 2: Test methods - Section 3: Method for determining minimum ignition energy of dust/air mixtures
    IEC 60079-14:2013 Explosive atmospheres - Part 14: Electrical installations design, selection and erection
    IEC 61241-1-2:1999 Electrical apparatus for use in the presence of combustible dust - Part 1-2: Electrical apparatus protected by enclosures and surface temperature limitation - Selection, installation and maintenance
    BS 6467-1:1985 Electrical apparatus with protection by enclosure for use in the presence of combustible dusts Specification for apparatus
    BS 7535:1992 Guide to the use of electrical apparatus complying with BS 5501 or BS 6941 in the presence of combustible dusts
    IEC 61285:2015 Industrial-process control - Safety of analyser houses
    IEC 61207-1:2010 Expression of performance of gas analyzers - Part 1: General
    IEC 61241-2-1:1994 Electrical apparatus for use in the presence of combustible dust - Part 2: Test methods - Section 1: Methods for determining the minimum ignition temperatures of dust
    IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
    EN 50016:2002 Electrical apparatus for potentially explosive atmospheres - Pressurized apparatus "p"
    IEC 61207-3:2002 Gas analyzers - Expression of performance - Part 3: Paramagnetic oxygen analyzers
    IEC 60079-13:2017 Explosive atmospheres - Part 13: Equipment protection by pressurized room "p" and artificially ventilated room "v"
    API MPM CH8.2 : 2016 MANUAL OF PETROLEUM MEASUREMENT STANDARDS - CHAPTER 8.2: STANDARD PRACTICE FOR AUTOMATIC SAMPLING OF PETROLEUM AND PETROLEUM PRODUCTS
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