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    I.S. EN 15094:2008

    Current The latest, up-to-date edition.

    SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR COLD FLAT ROLLING MILLS

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  01-01-2008

    Publisher:  National Standards Authority of Ireland

    For Harmonized Standards, check the EU site to confirm that the Standard is cited in the Official Journal.
    Only cited Standards give presumption of conformance to New Approach Directives/Regulations.

    Dates of withdrawal of national standards are available from NSAI.

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 List of significant hazards
    5 Safety Requirements and/or measures
      5.1 General requirements for design, planning and risk assessment
          5.1.1 Planning of cold flat rolling mills
          5.1.2 Structural assembly
          5.1.3 Safety layout
          5.1.4 Access to operating points
          5.1.5 Access to danger zones
          5.1.6 Guards
          5.1.7 Guard-rails
          5.1.8 Safety signs and warning devices
          5.1.9 Safe guarding
          5.1.10 Personal protective equipment
          5.1.11 Electrical equipment
          5.1.12 Hydraulic, pneumatic, cooling and lubrication systems
          5.1.13 Fluid systems
          5.1.14 Material to be discharged to drains
          5.1.15 Surface temperatures and heat radiation
          5.1.16 Pulpits and control stands
          5.1.17 Software manipulation
          5.1.18 Fire protection
          5.1.19 Ergonomic principles
          5.1.20 Vibrations
          5.1.21 Loss of energy
          5.1.22 Linked Equipment
      5.2 List of significant hazards, hazardous situations, safety
          requirements and/or measures
          5.2.1 General
          5.2.2 Hydraulics, pneumatics, emulsions and other
                 pressurised fluid systems
          5.2.3 Bridges over roller tables and material guides
          5.2.4 Handling, guiding and transfer equipment (general)
          5.2.5 Roller tables and conveyors
          5.2.6 Rolling mills, rolling mill stands
          5.2.7 Pulpits and control stands
          5.2.8 Measuring devices and display units
          5.2.9 Cutting devices
          5.2.10 Coiling/de-coiling equipment
          5.2.11 Coil banding machines and marking machines
      5.3 Additional safety requirements or measures
          5.3.1 Hold-to-run control device
          5.3.2 Mechanical restraint devices
          5.3.3 Accessible rotating/moving parts
          5.3.4 Particular ergonomic requirements
      5.4 Noise reduction as a safety requirement
          5.4.1 Noise reduction at source by design
          5.4.2 Noise reduction by protective measures
          5.4.3 Noise reduction by information
          5.4.4 Noise sources and examples of noise reduction
                measures
    6 Verification of the safety requirements and/or measures
    7 Information for use
      7.1 General
      7.2 Warning devices and safety signs
      7.3 Minimum marking
      7.4 Accompanying documents
          7.4.1 Instruction handbook
          7.4.2 Machine/equipment declaration
          7.4.3 Detailed information/instructions
      7.5 Maintenance manual
    Annex A (normative) Safety requirements and/or measures for
            electrical equipment and control systems at cold
            rolling mills
          A.1 General
          A.2 Special requirements for controls
          A.3 Special requirements for shut-down equipment
              A.3.1 Stop functions/emergency stop functions
              A.3.2 Selection of stop functions
              A.3.3 Emergency stop areas
              A.3.4 Stop functions
    Annex B (normative) Noise test code
          B.1 Introduction
          B.2 Determination of A-weighted sound power level
          B.3 Determination of A-weighted emission sound pressure
              levels
              B.3.1 Determination of the emission sound pressure
                    level at specified measuring points
              B.3.2 Determination of emission sound pressure level
                    at work stations
          B.4 Measurement uncertainty
          B.5 Operating conditions
          B.6 Information to be recorded and reported
          B.7 Declaration and verification of noise emission values
    Annex C (normative) Protection of persons in case of using
            asphyxiant gases in fire fighting systems
          C.1 General
          C.2 Warning devices
          C.3 Restraint devices
          C.4 Preliminary warning time
          C.5 Interrupt device for extinguishing gas
          C.6 Blocking devices
          C.7 Pipes
          C.8 Rooms and adjacent areas
          C.9 Escape routes
          C.10 Doors
          C.11 Marking
          C.12 Instruction handbook
    Annex D (informative) Example for manufacturer's safety instructions
            for maintenance at cold flat rolling mills
          D.1 Precautions to reduce hazards caused by
              D.1.1 Lack of instructions
              D.1.2 Visual or audible checks at machinery in motion
              D.1.3 Unintentional movements during maintenance
              D.1.4 Work during standstill with safeguards disabled
              D.1.5 Work with hazardous substances
              D.1.6 Plant re-start
    Annex E (informative) Machines and/or equipment covered by
            this standard
          E.1 Machines and/or equipment covered by this standard
              but are not limited to
              E.1.1 Plants
              E.1.2 Equipment
    Annex F (informative) Roll spalling
          F.1 Hazard
          F.2 Causes
          F.3 Safety measures
    Annex G (informative) Example for the risk analysis due to
            interfaces
    Annex ZA (informative) Relationship between this European
             Standard and the Essential Requirements of EU
             Directive 98/37/EC
    Annex ZB (informative) Relationship between this European
             Standard and the Essential Requirements of EU
             Directive 2006/42/EC
    Bibliography

    Abstract - (Show below) - (Hide below)

    Describes significant hazards, hazardous situations and events relevant to cold rolling mills for flat products. It deals not only with circumstances where the machinery is used as intended, but also includes other conditions foreseen by the manufacturer, such as foreseeable faults, malfunctions or misuse.

    General Product Information - (Show below) - (Hide below)

    Document Type Standard
    Publisher National Standards Authority of Ireland
    Status Current

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 11202:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
    EN 12254:2010/AC:2011 SCREENS FOR LASER WORKING PLACES - SAFETY REQUIREMENTS AND TESTING
    EN 746-1:1997+A1:2009 Industrial thermoprocessing equipment - Part 1: Common safety requirements for industrial thermoprocessing equipment
    EN 60825-4:2006/A2:2011 SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS
    EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
    EN 12464-1:2011 Light and lighting - Lighting of work places - Part 1: Indoor work places
    EN 982:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
    ISO 4871:1996 Acoustics — Declaration and verification of noise emission values of machinery and equipment
    EN 1037:1995+A1:2008 Safety of machinery - Prevention of unexpected start-up
    ISO 14122-3:2016 Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails
    EN 14253:2003+A1:2007 Mechanical vibration - Measurement and calculation of occupational exposure to whole-body vibration with reference to health - Practical guidance
    ISO 14122-1:2016 Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access
    EN 60825-1:2014/AC:2017-06 SAFETY OF LASER PRODUCTS - PART 1: EQUIPMENT CLASSIFICATION AND REQUIREMENTS (IEC 60825-1:2014)
    EN 746-2:2010 Industrial thermoprocessing equipment - Part 2: Safety requirements for combustion and fuel handling systems
    EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
    IEC 61310-2:2007 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
    DIN VDE 0833-1 : 2014-10 ALARM SYSTEMS FOR FIRE, INTRUSION AND HOLD-UP - PART 1: GENERAL REQUIREMENTS
    EN 981:1996+A1:2008 Safety of machinery - System of auditory and visual danger and information signals
    ISO 6183:2009 Fire protection equipment Carbon dioxide extinguishing systems for use on premises Design and installation
    ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
    EN 894-2:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
    EN 61310-2:2008 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
    EN 15061:2007+A1:2008 Safety of machinery - Safety requirements for strip processing line machinery and equipment
    EN 12094-1:2003 Fixed firefighting systems - Components for gas extinguishing systems - Part 1: Requirements and test methods for electrical automatic control and delay devices
    EN 1248:2001+A1:2009 Foundry machinery - Safety requirements for abrasive blasting equipment
    ISO 13732-1:2006 Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
    EN 614-2:2000+A1:2008 Safety of machinery - Ergonomic design principles - Part 2: Interactions between the design of machinery and work tasks
    EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles (ISO 14121-1:2007)
    EN 1837:1999+A1:2009 Safety of machinery - Integral lighting of machines
    EN 999:1998+A1:2008 Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body
    EN 13861:2011 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
    EN 349:1993+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
    EN 13478:2001+A1:2008 Safety of machinery - Fire prevention and protection
    IEC 60825-4:2006+AMD1:2008+AMD2:2011 CSV Safety of laser products - Part 4: Laser guards
    EN 1299:1997+A1:2008 Mechanical vibration and shock - Vibration isolation of machines - Information for the application of source isolation
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    EN ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015)
    IEC 60825-1:2014 Safety of laser products - Part 1: Equipment classification and requirements
    EN ISO 7731:2008 Ergonomics - Danger signals for public and work areas - Auditory danger signals (ISO 7731:2003)
    EN ISO 11820 : 1996 ACOUSTICS - MEASUREMENTS ON SILENCERS IN SITU
    EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
    EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
    EN ISO 11688-2 : 2000 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 2: INTRODUCTION TO THE PHYSICS OF LOW-NOISE DESIGN
    ISO 14122-4:2016 Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
    ISO 14121-1:2007 Safety of machinery Risk assessment Part 1: Principles
    ISO 7731:2003 Ergonomics Danger signals for public and work areas Auditory danger signals
    EN 574:1996+A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design
    EN 15004-1:2008 Fixed firefighting systems - Gas extinguishing systems - Part 1: Design, installation and maintenance (ISO 14520-1:2006, modified)
    EN ISO 13732-1:2008 Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006)
    ISO 11820:1996 Acoustics — Measurements on silencers in situ
    EN 60447:2004 Basic and safety principles for man-machine interface, marking and identification - Actuating principles
    EN 619:2002+A1:2010 Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads
    IEC 60447:2004 Basic and safety principles for man-machine interface, marking and identification - Actuating principles
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    EN ISO 14122-3:2016 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    EN 1063:1999 Glass in building - Security glazing - Testing and classification of resistance against bullet attack
    EN 746-3:1997+A1:2009 Industrial thermoprocessing equipment - Part 3: Safety requirements for the generation and use of atmosphere gases
    EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
    EN 842:1996+A1:2008 Safety of machinery - Visual danger signals - General requirements, design and testing
    EN ISO 14122-4:2016 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016)
    EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
    EN ISO 6682:2008 Earth-moving machinery - Zones of comfort and reach for controls (ISO 6682:1986, including Amd 1:1989)
    ISO 14520-1:2015 Gaseous fire-extinguishing systems — Physical properties and system design — Part 1: General requirements
    ISO 3864-1:2011 Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings
    EN 12198-3:2002+A1:2008 Safety of machinery - Assessment and reduction of risks arising from radiation emitted by machinery - Part 3: Reduction of radiation by attenuation or screening
    EN 983:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics
    ISO 11064-1:2000 Ergonomic design of control centres Part 1: Principles for the design of control centres
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
    ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
    EN ISO 4871:2009 Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)
    IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN 50171 : 2001 COR 2001 CENTRAL POWER SUPPLY SYSTEMS
    EN 626-1:1994+A1:2008 Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
    EN ISO 11064-1:2000 Ergonomic design of control centres - Part 1: Principles for the design of control centres (ISO 11064-1:2000)
    EN ISO 11691:2009 Acoustics - Measurement of insertion loss of ducted silencers without flow - Laboratory survey method (ISO 11691:1995)
    EN ISO 11821 : 1997 ACOUSTICS - MEASUREMENT OF THE IN SITU SOUND ATTENUATION OF A REMOVABLE SCREEN
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    ISO 7000:2014 Graphical symbols for use on equipment Registered symbols
    ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
    EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
    EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
    ISO/TR 11688-2:1998 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design
    EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN ISO 11202:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010)
    ISO 11691:1995 Acoustics Measurement of insertion loss of ducted silencers without flow Laboratory survey method
    ISO 11821:1997 Acoustics — Measurement of the in situ sound attenuation of a removable screen
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    EN 894-1:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators
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