• MIL-STD-1629 Revision A:1980

    Withdrawn A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.

    PROCEDURES FOR PERFORMING A FAILURE MODE, EFFECTS AND CRITICALITY ANALYSIS

    Available format(s):  PDF

    Withdrawn date:  04-08-1998

    Language(s): 

    Published date: 

    Publisher:  US Military Specs/Standards/Handbooks

    Add To Cart

    Table of Contents - (Show below) - (Hide below)

    1 Scope
    1.1 Scope
    1.2 Application
    1.3 Numbering system
    1.4 Revisions
    1.4.1 Standard
    1.4.2 Tasks
    1.5 Method of reference
    2 Referenced documents
    2.1 Issues of documents
    3 Definitions
    3.1 Terms
    3.1.1 Contractor
    3.1.2 Corrective action
    3.1.3 Compensating provision
    3.1.4 Criticality
    3.1.5 Criticality analysis (CA)
    3.1.6 Severity
    3.1.7 Damage effects
    3.1.7.1 Primary damage effects
    3.1.7.2 Secondary damage effects
    3.1.8 Damage mode
    3.1.9 Damage mode and effects analysis (DMEA)
    3.1.10 Detection mechanism
    3.1.11 Environments
    3.1.12 Failure cause
    3.1.13 Failure effect
    3.1.13.1 Local effect
    3.1.13.2 Next higher level effect
    3.1.13.3 End effect
    3.1.14 Failure mode
    3.1.15 Failure mode and effects analysis (FMEA)
    3.1.16 FMECA-maintainability information
    3.1.17 Indenture level
    3.1.17.1 Initial indenture levels
    3.1.17.2 Other indenture levels
    3.1.18 Interfaces
    3.1.19 Single failure point
    3.1.20 Threat mechanism
    3.1.21 Undetectable failure
    4 General requirements
    4.1 General
    4.2 Implementation
    4.3 FMECA planning
    4.3.1 Worksheet formats
    4.3.2 Ground rules and assumptions
    4.3.3 Indenture level
    4.3.4 Coding system
    4.3.5 Failure definition
    4.3.6 Coordination of effort
    4.4 General procedures
    4.4.1 Contributing information
    4.4.1.1 Technical specifications and development plans
    4.4.1.2 Trade-off study reports
    4.4.1.3 Design data and drawings
    4.4.1.4 Reliability data
    4.4.2 FMEA process
    4.4.3 Severity classification
    4.5 FMECA report
    4.5.1 Summary
    4.5.2 Reliability critical item lists
    4.5.2.1 Category I and Category II failure mode list
    4.5.2.2 Single failure points list
    5 Detailed requirements
    5.1 Tasks
    Tasks
    101 Failure mode and effects analysis
    102 Criticality analysis
    103 FMECA-maintainability information
    104 Damage mode and effects analysis
    105 Failure mode, effects, and criticality
              analysis plan
    Figures
    Task 101
    101.1 Example of a functional block diagram
    101.2 Example of a reliability block diagram
    101.3 Example of FMEA worksheet format
    Task 102
    102.1 Example of CA worksheet format
    102.2 Example of criticality matrix
    Task 103
    103.1 Example of FMECA-maintainability information
              worksheet format
    Task 104
    104.1 Example of damage mode and effects analysis
              format
    Appendix A. Application and tailoring guide
    Paragraph
    10 General
    10.1 Scope
    10.2 Tailoring requirements
    10.3 Duplication of effort
    20 Referenced documents (not applicable)
    30 Definitions (not applicable)
    40 General requirements
    40.1 Ordering data
    40.2 Data item descriptions (DID)
    50 Application criteria
    50.1 General considerations
    50.1.1 Level of detail
    50.1.2 Timing
    50.1.3 Intended use
    50.2 FMEA (task 101)
    50.3 CA (task 102)
    50.4 FMECA-maintainability information (task 103)
    50.5 DMEA (task 104)
    50.6 Criticality number (Cr) calculation example

    Abstract - (Show below) - (Hide below)

    Provides for performing failure mode, effects, and criticality analysis to evaluate and document potential impact of each hardware or functional failure on mission success, system and personnel safety, system performance, maintainability and maintenance requirements. Coverage includes definitions, worksheep formats, indenture level, coding system, reliability data, and technical specifications and development plans.

    General Product Information - (Show below) - (Hide below)

    Document Type Standard
    Publisher US Military Specs/Standards/Handbooks
    Status Withdrawn
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    SAE ARP 5796 : 2013 FLIGHT CRITICAL CONTROL VALVES, MILITARY AIRCRAFT
    DD CEN ISO/TS 22367:2010 Medical laboratories. Reduction of error through risk management and continual improvement
    I.S. EN ISO 5840:2009 CARDIOVASCULAR IMPLANTS - CARDIAC VALVE PROSTHESES
    15/30324519 DC : 0 BS EN ISO 14224 - PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - COLLECTION AND EXCHANGE OF RELIABILITY AND MAINTENANCE DATA FOR EQUIPMENT
    ISO 15198:2004 Clinical laboratory medicine — In vitro diagnostic medical devices — Validation of user quality control procedures by the manufacturer
    GEIA TA HB 0009 : 2013 RELIABILITY PROGRAM HANDBOOK
    MIL-HDBK-2084 Base Document:1995 GENERAL REQUIREMENTS FOR MAINTAINABILITY OF AVIONIC AND ELECTRONIC SYSTEMS AND EQUIPMENT
    MIL STD 470 : B MAINTAINABILITY PROGRAM REQUIREMENTS (FOR SYSTEMS AND EQUIPMENTS)
    MIL-R-2729 Revision D:1992 REGULATOR EXCITER SYSTEMS, VOLTAGE, A.C. GENERATOR, NAVAL SHIPBOARD USE
    ANSI Z21.1 : 2016 HOUSEHOLD COOKING GAS APPLIANCES
    DEFSTAN 02-45/2(2000) : 2000 REQUIREMENTS FOR THE APPLICATION OF RELIABILITY-CENTRED MAINTENANCE TECHNIQUES TO HM SHIPS, SUBMARINES, ROYAL FLEET AUXILIARIES AND OTHER NAVAL AUXILIARY VESSELS
    MIL-I-85071 Revision A:1992 INVERTERS, AIRCRAFT, DC TO AC, GENERAL SPECIFICATION FOR
    17/30337986 DC : 0 BS EN ISO 20815 - PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - PRODUCTION ASSURANCE AND RELIABILITY MANAGEMENT
    MIL-HDBK-470 Revision A:1997 DESIGNING AND DEVELOPING MAINTAINABLE PRODUCTS AND SYSTEMS - VOLUME 1
    MIL-F-24638 Base Document:1984 FREQUENCY CHANGER, SOLID STATE, AIR COOLED (NAVAL SHIPBOARD)
    MIL-STD-2069 Base Document:1961 REQUIREMENTS FOR AIRCRAFT NONNUCLEAR SURVIVABILITY PROGRAM
    IEEE 1887-2017 IEEE Guide for Wayside Energy Storage Systems for DC Traction Applications
    MIL-HDBK-2069 Base Document:1997 AIRCRAFT SURVIVABILITY
    MIL STD 2080 : 0 MAINTENANCE ENGINEERING, PLANNING AND ANALYSIS FOR AERONAUTICAL SYSTEMS, SUBSYSTEMS, EQUIPMENT AND SUPPORT EQUIPMENT
    ARINC 655 : 1999 REMOTE DATA CONCENTRATOR (RDC) GENERIC DESCRIPTION
    BS EN ISO 20815:2010 Petroleum, petrochemical and natural gas industries. Production assurance and reliability management
    DEFSTAN 00-970(PT0)/9(2012) : 2012 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/14(2014) : 2014 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/7(2011) : 2011 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/11(2013) : 2013 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/13(2014) : 2014 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/12(2014) : 2014 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/8(2011) : 2011 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT0)/10(2013) : 2013 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    MIL-C-85521 Base Document:1983 CONCENTRATOR, OXYGEN, GGU-7/A
    MIL-STD-2097 Revision A:1989 ACQUISITION OF SUPPORT EQUIPMENT AND ASSOCIATED INTEGRATED LOGISTICS SUPPORT
    15/30274589 DC : 0 BS EN ISO 17776 - PETROLEUM AND NATURAL GAS INDUSTRIES - OFFSHORE PRODUCTION INSTALLATIONS - MAJOR ACCIDENT HAZARD MANAGEMENT DURING THE DESIGN OF NEW INSTALLATIONS
    MIL E 17807 : C ELEVATOR, WEAPON AND CARGO, ELECTROMECHANICAL (SHIPBOARD)
    PREN 16991 : DRAFT 2016 RISK BASED INSPECTION FRAMEWORK (RBIF)
    IEEE 1413.1 : 2002 SELECTING AND USING RELIABILITY PREDICTIONS BASED ON IEEE 1413
    03/103026 DC : DRAFT JAN 2003 BS EN ISO 5840 - CARDIOVASCULAR IMPLANTS - CARDIAC VALVE PROSTHESES
    AAMI ISO 5840 : 2005 : R2010 CARDIOVASCULAR IMPLANTS - CARDIAC VALVE PROSTHESES
    AAMI ISO 5840 :2005 CARDIOVASCULAR IMPLANTS - CARDIAC VALVE PROSTHESES
    MIL-F-24713 Base Document:1989 FREQUENCY CHANGER, STATIC, AIR COOLED (NAVAL SHIPBOARD)
    MIL-HDBK-2097 Revision A:1997 ACQUISITION OF SUPPORT EQUIPMENT AND ASSOCIATED INTEGRATED LOGISTICS SUPPORT
    MIL-HDBK-87244 Base Document:1995 AVIONICS/ELECTRONICS INTEGRITY
    CSA 1.1 : 2016 HOUSEHOLD COOKING GAS APPLIANCES
    I.S. EN ISO 14224:2016 PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - COLLECTION AND EXCHANGE OF RELIABILITY AND MAINTENANCE DATA FOR EQUIPMENT (ISO 14224:2016)
    VDI 4007:2012-06 Reliability goals - Determination, check, review, certificate
    BS ISO 15198:2004 Clinical laboratory medicine. In vitro diagnostic medical devices. Validation of user quality control procedures by the manufacturer
    PD IEC/TR 62987:2015 Nuclear power plants. Instrumentation and control systems important to safety. Use of Failure Mode and Effects Analysis (FMEA) and related methods to support the justification of systems
    DEFSTAN 02-357(PT3)/1(2003) : 2003 REQUIREMENTS FOR GASEOUS FIREFIGHTING SYSTEMS FOR MAIN MACHINERY SPACES AND COMPARTMENTS OF SURFACE SHIPS - PART 3: BCF (HALON 1211) SYSTEM
    ISO 20815:2008 Petroleum, petrochemical and natural gas industries Production assurance and reliability management
    DEFSTAN 00-56/1(1991) : 1991 HAZARD ANALYSIS AND SAFETY CLASSIFICATION OF THE COMPUTER AND PROGRAMMABLE ELECTRONIC SYSTEM ELEMENTS OF DEFENCE EQUIPMENT
    MIL-HDBK-1799 Base Document:1997 SURVIVABILITY, AERONAUTICAL SYSTEMS (FOR COMBAT MISSION EFFECTIVENESS)
    IEEE 1633-2016 REDLINE IEEE Recommended Practice on Software Reliability
    MIL-STD-1635 Base Document:1973 RELIABILITY GROWTH TESTING
    MIL-STD-1388-2 Revision B:1991 DOD REQUIREMENTS FOR A LOGISTIC SUPPORT ANALYSIS RECORD
    SR TSY 001171 : ISSUE 1 METHODS AND PROCEDURES FOR SYSTEM RELIABILITY ANALYSIS
    MIL E 24021 : J NOTICE 1 ELECTRIC POWER MONITORS, EXTERNAL, AIRCRAFT
    NASA HDBK 8739.19-2 : 2010 MEASURING AND TEST EQUIPMENT SPECIFICATIONS - NASA MEASUREMENT QUALITY ASSURANCE HANDBOOK - ANNEX 2
    MIL-C-85248 Revision A:1984 CAMERA, STILL PICTURE, PANORAMIC, KA-99A
    IEEE DRAFT C37.231 : D14B 2006 MICROPROCESSOR-BASED PROTECTION EQUIPMENT FIRMWARE CONTROL
    DEFSTAN 00-56(PT2)/2(1996) : 1996 SAFETY MANAGEMENT REQUIREMENTS FOR DEFENCE SYSTEMS - PART 2: GUIDANCE
    IEEE 352-1987 IEEE Guide for General Principles of Reliability Analysis of Nuclear Power Generating Station Safety Systems
    MIL-STD-1543 Revision B:1988 RELIABILITY PROGRAM REQUIREMENTS FOR SPACE AND LAUNCH VEHICLES
    DEFSTAN 00-41/3(1993) : 1993 RELIABILITY AND MAINTAINABILITY MOD GUIDE TO PRACTICES AND PROCEDURES
    ARINC 628-6 : 2002 CABIN EQUIPMENT INTERFACES - PART 6: FIBER OPTIC CABLE ASSEMBLY GENERAL SPECIFICATION
    SAE ARP 5580 : 2012 RECOMMENDED FAILURE MODES AND EFFECTS ANALYSIS (FMEA) PRACTICES FOR NON-AUTOMOBILE APPLICATIONS
    SAE AIR 6027 : 2017 CONSIDERATIONS FOR SAFE STORE OPERATION ON MANNED AND UNMANNED VEHICLES
    SAE AS 6171 : 2016 TEST METHODS STANDARD; GENERAL REQUIREMENTS, SUSPECT/COUNTERFEIT, ELECTRICAL, ELECTRONIC, AND ELECTROMECHANICAL PARTS
    I.S. EN ISO 20815:2010 PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - PRODUCTION ASSURANCE AND RELIABILITY MANAGEMENT
    ISO 5840:2005 Cardiovascular implants Cardiac valve prostheses
    ISO 14224:2016 Petroleum, petrochemical and natural gas industries Collection and exchange of reliability and maintenance data for equipment
    UNI EN ISO 5840 : 2009 CARDIOVASCULAR IMPLANTS - CARDIAC VALVE PROSTHESES
    16/30337806 DC : 0 BS EN 16991 - RISK BASED INSPECTION FRAMEWORK (RBIF)
    06/30109242 DC : DRAFT SEP 2006 ISO 20815 - PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - PRODUCTION ASSURANCE AND RELIABILITY MANAGEMENT
    IEEE 1827-2016 IEEE Guide for Electrical and Control Design of Hydroelectric Water Conveyance Facilities
    MIL-HDBK-472 Base Document:1966 MAINTAINABILITY PREDICTION
    MIL-E-85583 Revision A:1987 ELECTRIC POWER GENERATING CHANNEL, VARIABLE INPUT SPEED, ALTERNATING CURRENT, 400 HZ, AIRCRAFT, GENERAL SPECIFICATION FOR
    MIL-HDBK-515 Base Document:2002 WEAPON SYSTEM INTEGRITY GUIDE (WSIG)
    DD ISO/TS 22367 : 2008 MEDICAL LABORATORIES - REDUCTION OF ERROR THROUGH RISK MANAGEMENT AND CONTINUAL IMPROVEMENT
    MIL STD 1843 : 0 RELIABILITY-CENTERED MAINTENANCE FOR AIRCRAFT, ENGINES AND EQUIPMENT
    MIL-P-85573 Base Document:1983 POWER UNIT AIRCRAFT AUXILIARY, GAS TURBINE, GENERAL SPECIFICATION FOR
    UNI EN ISO 20815 : 2010 PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES - PRODUCTION ASSURANCE AND RELIABILITY MANAGEMENT
    S.R. CWA 15740:2008 RISK-BASED INSPECTION AND MAINTENANCE PROCEDURES FOR EUROPEAN INDUSTRY (RIMAP)
    EN ISO 20815:2010 Petroleum, petrochemical and natural gas industries - Production assurance and reliability management (ISO 20815:2008, Corrected version 2009-06-15)
    BS EN ISO 17776:2016 Petroleum and natural gas industries. Offshore production installations. Major Accident hazard management during the design of new installations
    ISO 17776:2016 Petroleum and natural gas industries Offshore production installations Major accident hazard management during the design of new installations
    BS EN ISO 5840:2009 Cardiovascular implants. Cardiac valve prostheses
    EN ISO 17776:2016 Petroleum and natural gas industries - Offshore production installations - Major Accident hazard management during the design of new installations (ISO 17776:2016)
    API TR 17TR3 : 2004 AN EVALUATION OF THE RISKS AND BENEFITS OF PENETRATIONS IN SUBSEA WELLHEADS BELOW THE BOP STACK
    04/30066208 DC : DRAFT DEC 2004 ISO 14224 - PETROLEUM AND NATURAL GAS INDUSTRIES - COLLECTION AND EXCHANGE OF RELIABILITY AND MAINTENANCE DATA FOR EQUIPMENT
    SAE ARP 4729 : 2017 DOCUMENT FOR 270 VOLTAGE DIRECT CURRENT (270 V DC) SYSTEM
    IEC TR 62987:2015 Nuclear power plants - Instrumentation and control systems important to safety - Use of Failure Mode and Effects Analysis (FMEA) and related methods to support the justification of systems
    SAE JA 6097 : 2013 USING A SYSTEM RELIABILITY MODEL TO OPTIMIZE MAINTENANCE COSTS A BEST PRACTICES GUIDE
    MIL-C-23952 Revision C:1992 CONTROL EQUIPMENT AUTOMATIC DEGAUSSING (AUTO DEG), TYPE SSM
    MIL-STD-1388-1 Revision A:1983 LOGISTIC SUPPORT ANALYSIS
    MIL-D-18300 Revision H:1993 DESIGN EXAMINATIONS, ENGINEERING AVIONIC SYSTEMS/EQUIPMENT GENERAL REQUIREMENTS FOR
    SAE ARP 926 : 2018 FAULT/FAILURE ANALYSIS PROCEDURE
    S.R. CEN ISO TS 22367:2010 MEDICAL LABORATORIES - REDUCTION OF ERROR THROUGH RISK MANAGEMENT AND CONTINUAL IMPROVEMENT
    MIL STD 2084 : 0 GENERAL REQUIREMENTS FOR MAINTAINABILITY OF AVIONIC AND ELECTRONIC SYSTEMS AND EQUIPMENT
    DEFSTAN 00-41(PT6)/1(1989) : 1989 MOD PRACTICES AND PROCEDURES FOR RELIABILITY AND MAINTAINABILITY - PART 6: MAINTAINABILITY
    MIL-E-22437 Revision E:1981 EQUIPMENT, DEGAUSSING FOR MCM SHIPS
    MIL-STD-2173 Base Document:1986 RELIABILITY-CENTERED MAINTENANCE REQUIREMENTS FOR NAVAL AIRCRAFT, WEAPONS SYSTEMS AND SUPPORT EQUIPMENT
    MIL C 7115 : F CONVERTER, AIRCRAFT, GENERAL SPECIFICATION FOR
    UNI CEN ISO/TS 22367 : 2010 MEDICAL LABORATORIES - REDUCTION OF ERROR THROUGH RISK MANAGEMENT AND CONTINUAL IMPROVEMENT
    MIL-P-85576 Revision B:1987 POWER SUPPLY PP-2581C/A
    MIL-STD-1390 Revision D:1993 LEVEL OF REPAIR ANALYSIS (LORA)
    API 689 : 2007 COLLECTION AND EXCHANGE OF RELIABILITY AND MAINTENANCE DATA FOR EQUIPMENT
    IEEE C37.231-2006 IEEE Recommended Practice for Microprocessor-Based Protection Equipment Firmware Control
    ISO/TS 22367:2008 Medical laboratories Reduction of error through risk management and continual improvement
    BS EN ISO 14224:2016 Petroleum, petrochemical and natural gas industries. Collection and exchange of reliability and maintenance data for equipment
    DIN EN ISO 5840:2009-08 CARDIOVASCULAR IMPLANTS - CARDIAC VALVE PROSTHESES
    CEN ISO/TS 22367:2010 Medical laboratories - Reduction of error through risk management and continual improvement (ISO/TS 22367:2008, including Cor 1:2009)
    EN ISO 5840:2009 Cardiovascular implants - Cardiac valve prostheses (ISO 5840:2005)

    Standards Referencing This Book - (Show below) - (Hide below)

    MIL-STD-280 Revision A:1969 DEFINITIONS OF ITEM LEVELS, ITEM EXCHANGEABILITY, MODELS, AND RELATED TERMS
    MIL-STD-756 Revision B:1981 RELIABILITY MODELING AND PREDICTION
    MIL STD 470 : B MAINTAINABILITY PROGRAM REQUIREMENTS (FOR SYSTEMS AND EQUIPMENTS)
    MIL-STD-2072 Base Document:1977 SURVIVABILITY, AIRCRAFT, ESTABLISHMENT AND CONDUCT OF PROGRAMS FOR
    MIL-STD-1591 Base Document:1977 ON AIRCRAFT, FAULT DIAGNOSIS, SUBSYSTEMS, ANALYSIS SYNTHESIS OF
    MIL STD 2080 : 0 MAINTENANCE ENGINEERING, PLANNING AND ANALYSIS FOR AERONAUTICAL SYSTEMS, SUBSYSTEMS, EQUIPMENT AND SUPPORT EQUIPMENT
    MIL-HDBK-217 Revision F:1991 RELIABILITY PREDICTION OF ELECTRONIC EQUIPMENT
    MIL-STD-882 Revision E:2012 System Safety
    MIL-STD-780 Revision G:1992 WORK UNIT CODES FOR AERONAUTICAL EQUIPMENT, UNIFORM NUMBERING SYSTEM
    MIL-STD-721 Revision C:1981 DEFINITIONS OF EFFECTIVENESS TERMS FOR RELIABILITY MAINTAINABILITY, HUMAN FACTORS, AND SAFETY
    MIL-STD-785 Revision B:1980 RELIABILITY PROGRAM FOR SYSTEMS AND EQUIPMENT DEVELOPMENT AND PRODUCTION
    • Access your standards online with a subscription

      Features

      • Simple online access to standards, technical information and regulations
      • Critical updates of standards and customisable alerts and notifications
      • Multi - user online standards collection: secure, flexibile and cost effective