• BS EN 15180:2014

    Current The latest, up-to-date edition.

    Food processing machinery. Food depositors. Safety and hygiene requirements

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  30-11-2014

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 List of significant hazards
    5 Safety requirements and/protective measures
    6 Verification of the safety requirements and/or
      protective measures
    7 Information for use
    Annex A (normative) - Noise test code
    Annex B (informative) - Correlation between
            Clauses 4, 5 and 7
    Annex ZA (informative) - Relationship between this
             European Standard and the Essential
             Requirements of EU Directive 2006/42/EC
             on Machinery
    Bibliography

    Abstract - (Show below) - (Hide below)

    Pertains with all significant hazards, hazardous situations and events relevant to food depositors and the equipment typically integrated into them, i.e. product pumps, product elevators, conveyors and indexing mechanisms, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer.

    Scope - (Show below) - (Hide below)

    1.1 General This European Standard deals with all significant hazards, hazardous situations and events relevant to food depositors as defined in 1.2.2 to 1.2.6 and the equipment typically integrated into them, i.e. product pumps, product elevators, conveyors and indexing mechanisms, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause4). This European Standard deals with the significant hazards, hazardous situations and events during transport, assembly and installation, commissioning, use and decommissioning as defined in ENISO12100 . NOTE1 According to the clause which is referred to, “use” includes “setting, teaching/programming or process changeover, operation, cleaning, fault finding and maintenance”. NOTE2 Although this standard is intended to apply to depositors used in the food industry, many of its requirements can also be used for similar machines used in other industries. This European Standard is not applicable to the following machines: auger depositors or auger fillers and gravimetric filling machines, safety requirements for these machines are contained in EN415‑3 ; automatic dough dividers, safety requirements for these machines are contained in EN12042 ; filling machines for sausages, safety requirements for these machines are contained in EN12463 ; mincing machines, safety requirements for these machines are contained in EN12331 ; food depositors that are powered exclusively by manual effort. This document does not deal with the hazards related to the use of food depositors in a potentially explosive atmosphere. This European Standard is not applicable to food depositors that were manufactured before the date of its publication as a European Standard. 1.2 Types of food depositors 1.2.1 General This European Standard deals with five different types of food depositors. These machines can be free standing machines or be assemblies incorporated into other machines e.g. pie and tart machines. Food depositors may work fully automatically integrated with a product conveyor or product indexing mechanism or semi-automatically discharging a deposit when required by an operator. 1.2.2 Piston depositor A piston depositor typically comprises a hopper, a rotary valve, a product measuring chamber in the form of a piston and a product dispensing valve. Some piston depositors incorporate several product measuring chambers and dispensing valves. Some designs dispense the product directly from the rotary valve without the use of a separate product dispensing valve. The volume of product dispensed is varied by altering the stroke of the product measuring chamber piston. Piston depositors are used to fill liquids, liquids containing solids in suspension and pastes. The product dispensing valve may be attached rigidly to the depositor or using a flexible pipe and in some cases is held by the operator. Figure1 shows the typical cross section of a piston depositor. [Image removed.] 1.2.3 Chamber depositor A chamber depositor comprises a hopper feeding one or more product measuring chambers that are filled under gravity from the top. When the chamber has been filled with product the flow of product is stopped either by moving the chamber or using a product cutting device. The chamber is then discharged through the bottom of the chamber either by moving the chamber or by moving a plate in the base of the chamber. The volume of product dispensed is varied by altering the volume of the chamber. Chamber depositors are typically used to deposit free-flowing products like cooked rice or pasta. Figure2 shows the typical cross section of a chamber depositor. [Image removed.] 1.2.4 Roller depositor A roller depositor typically comprises a hopper that feeds product to two or more fluted contra-rotating rollers. These rollers force the product through one or more dies that shape the product. The product is then separated using a product cutting device like a wire cut mechanism. On some designs of the machine the dies are moved while the product is dispensed to produce a shaped product. The volume of product dispensed is varied by altering the timing of the product cut-off device. Roller depositors are typically used to deposit dough or confectionery products. Figure3 shows the typical cross section of a roller depositor. [Image removed.] 1.2.5 Pump depositor A pump depositor comprises a hopper that feeds a pump which in turn feeds pipe-work on which are mounted one or more product dispensing valves. The dispensing valves may remain fixed, move up and down or from side to side in synchronization with a product conveyor. The volume of product dispensed is varied by altering the length of time that the dispensing valves are open. Pump depositors are typically used to deposit liquids or liquids containing finely divided solids Figure4 shows the typical cross section of a pump depositor. [Image removed.] 1.2.6 Screw depositor A screw depositor comprises a hopper in which a screw is mounted. When the screw rotates it draws product from the hopper into a pipe. The hopper may be equipped with stirrers to move the product towards the screw and a product measuring chamber or product dispensing valve may be fitted to the discharge of the screw. The volume of product can be varied by increasing or decreasing the speed of the screw, by varying the volume of the measuring chamber or by controlling the actuation of the product dispensing valve. Screw depositors are typically used to deposit dough, pastes or creams. Figure5 shows the typical cross section of a screw depositor. [Image removed.]

    General Product Information - (Show below) - (Hide below)

    Committee MCE/3/5
    Development Note Supersedes 11/30251974 DC. (11/2014)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 13855:2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body
    ISO 11202:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
    EN 1127-1:2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology
    EN 618:2002+A1:2010 Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of bulk materials except fixed belt conveyors
    EN ISO 11204:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010)
    ISO 7010:2011 Graphical symbols Safety colours and safety signs Registered safety signs
    EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
    EN 12331:2015 Food processing machinery - Mincing machines - Safety and hygiene requirements
    ISO 4871:1996 Acoustics — Declaration and verification of noise emission values of machinery and equipment
    EN 1037:1995+A1:2008 Safety of machinery - Prevention of unexpected start-up
    EN 620:2002+A1:2010 Continuous handling equipment and systems - Safety and EMC requirements for fixed belt conveyors for bulk materials
    ISO 14119:2013 Safety of machinery Interlocking devices associated with guards Principles for design and selection
    ISO 12001:1996 Acoustics Noise emitted by machinery and equipment Rules for the drafting and presentation of a noise test code
    ISO 14122-3:2016 Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails
    ISO 3744:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane
    ISO 14122-1:2016 Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access
    EN 12042 : 2014 COR 2014 FOOD PROCESSING MACHINERY - AUTOMATIC DOUGH DIVIDERS - SAFETY AND HYGIENE REQUIREMENTS
    IEC 61310-2:2007 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
    ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
    EN 894-2:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
    IEC 61000-6-2:2016 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard for industrial environments
    EN 61310-2:2008 Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
    ISO 13732-1:2006 Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
    ISO 4413:2010 Hydraulic fluid power General rules and safety requirements for systems and their components
    EN 349:1993+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
    EN 13478:2001+A1:2008 Safety of machinery - Fire prevention and protection
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    EN 61310-3:2008 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
    EN ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015)
    EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
    IEC 61310-3:2007 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
    EN 1760-1:1997+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors
    EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
    ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
    EN 574:1996+A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design
    EN ISO 13732-1:2008 Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006)
    EN ISO 11201:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010)
    EN ISO 13855:2010 Safety of machinery - Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010)
    EN ISO 12001:2009 Acoustics - Noise emitted by machinery and equipment - Rules for the drafting and presentation of a noise test code (ISO 12001:1996)
    EN 619:2002+A1:2010 Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads
    EN 626-2:1996+A1:2008 Safety of machinery - Reduction of risk to health from hazardous substances emitted by machinery - Part 2: Methodology leading to verification procedures
    ISO 3746:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane
    EN 1672-2:2005+A1:2009 Food processing machinery - Basic concepts - Part 2: Hygiene requirements
    EN ISO 14122-3:2016 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
    EN ISO 3746:2010 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    EN 61000-6-2:2005/corrigendum:2005 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS (IEC 61000-6-2:2005)
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    EN ISO 3744:2010 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010)
    EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
    EN ISO 4414:2010 Pneumatic fluid power - General rules and safety requirements for systems and their components (ISO 4414:2010)
    EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
    ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
    EN ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection (ISO 14119:2013)
    IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
    EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
    EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
    ISO 4414:2010 Pneumatic fluid power General rules and safety requirements for systems and their components
    ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
    EN ISO 4871:2009 Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)
    IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN 626-1:1994+A1:2008 Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
    EN 415-3:1999+A1:2009 Safety of packaging machines - Part 3: Form, fill and seal machines
    EN 1760-2:2001+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars
    EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    EN ISO 4413:2010 Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413:2010)
    ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
    EN 12463:2014 Food processing machinery - Filling machines and auxiliary machines - Safety and hygiene requirements
    EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
    EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
    EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    IEC 61000-6-2 : 3.0:2016 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY STANDARD FOR INDUSTRIAL ENVIRONMENTS
    EN ISO 11202:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010)
    EN ISO 7010 : 2012 AMD 7 2017 GRAPHICAL SYMBOLS - SAFETY COLOURS AND SAFETY SIGNS - REGISTERED SAFETY SIGNS (ISO 7010:2011/AMD 7:2016)
    EN 894-4:2010 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 4: Location and arrangement of displays and control actuators
    ISO 11201:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections
    ISO 11204:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    EN 894-1:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators
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