• DD IEC TS 62395-2 : 2008 COR 2011

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    ELECTRICAL RESISTANCE TRACE HEATING SYSTEMS FOR INDUSTRIAL AND COMMERCIAL APPLICATIONS - PART 2: APPLICATION GUIDE FOR SYSTEM DESIGN, INSTALLATION AND MAINTENANCE

    Available format(s): 

    Superseded date:  30-06-2011

    Language(s): 

    Published date:  23-11-2012

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    INTRODUCTION
    1 Scope and object
    2 Normative references
    3 Terms and definitions
    4 Surface heating of vessels and piping systems
       4.1 Application description
            4.1.1 General
            4.1.2 Environmental conditions
            4.1.3 Trace heating systems considerations
       4.2 Design information - General
            4.2.1 General
            4.2.2 Electrical system design
            4.2.3 Control and monitoring
            4.2.4 Trace heating system design
            4.2.5 Design information documentation
       4.3 Thermal system design
            4.3.1 General
            4.3.2 Design conditions
            4.3.3 Thermal insulation
            4.3.4 Heat loss determination
            4.3.5 Design safety factor
            4.3.6 Heat-up considerations
            4.3.7 Selection of trace heater
            4.3.8 Design calculations
            4.3.9 Theoretical sheath temperature calculations -
                   Metallic pipe applications
            4.3.10 Theoretical sheath temperature calculations -
                   Non-metallic pipe applications
            4.3.11 Design documentation
            4.3.12 Start-up at low ambient temperatures
            4.3.13 Long trace heater circuits
            4.3.14 Chimney effect
       4.4 Electrical design
       4.5 Control and monitoring system design
            4.5.1 General
            4.5.2 Mechanical controllers
            4.5.3 Electronic controllers
            4.5.4 Application suitability
            4.5.5 Location of controllers
            4.5.6 Location of sensors
            4.5.7 Alarm considerations
            4.5.8 Integrated control
            4.5.9 Flow pattern analysis
            4.5.10 Dead-leg control technique
       4.6 Special design considerations
            4.6.1 General
            4.6.2 Freeze protection systems
            4.6.3 Sprinkler systems, fire suppression
            4.6.4 Hot water services/tempered water
            4.6.5 Specialty lines
       4.7 Installation
            4.7.1 General
            4.7.2 Personnel aspects
            4.7.3 Preparatory work
            4.7.4 Preliminary installation of trace heating circuits
            4.7.5 Insulation resistance test
            4.7.6 Installation of trace heater systems
            4.7.7 Installation of control and monitoring equipment
            4.7.8 Necessary modifications
            4.7.9 Installation of the thermal insulation system
            4.7.10 Installation of electrical power
            4.7.11 Commissioning
       4.8 Maintenance
            4.8.1 General
            4.8.2 Training of maintenance personnel
            4.8.3 Frequency of inspection
            4.8.4 Maintenance program documentation
            4.8.5 Visual evaluation
            4.8.6 Electrical evaluation
            4.8.7 Review of the electrical protection system
       4.9 Repair
            4.9.1 General
            4.9.2 Fault location
            4.9.3 Practicability of repair to electric trace heaters
            4.9.4 Repair techniques for electrical trace heaters
    5 Roof and gutter de-icing
       5.1 Application description
       5.2 Design information - General
       5.3 Thermal design
       5.4 Electrical design
       5.5 Control and monitoring system design
       5.6 Special design considerations
       5.7 Installation
            5.7.1 General
            5.7.2 Trace heaters and component mounting
       5.8 Maintenance
       5.9 Repair
    6 Rail heating
       6.1 Application description
            6.1.1 Point heating
            6.1.2 Contact/live rail heating
            6.1.3 Track heating
            6.1.4 Catenary/pantograph shoe heating
       6.2 Design information
            6.2.1 General
            6.2.2 Weather data
            6.2.3 Surface description
            6.2.4 System design
            6.2.5 Performance level classification
       6.3 Thermal design
            6.3.1 General
            6.3.2 Typical heating load
       6.4 Electrical design
       6.5 Control and monitoring system design
       6.6 Special design considerations
            6.6.1 Electrical considerations
            6.6.2 Finite element analysis
       6.7 Installation
       6.8 Maintenance
       6.9 Repair
    7 Snow melting
       7.1 Application description
       7.2 Design information
            7.2.1 General
            7.2.2 Weather data
            7.2.3 Construction details of workpiece
            7.2.4 Electrical considerations
            7.2.5 System performance level
            7.2.6 Trace heater layout and component mounting
       7.3 Thermal design - Power output (heat load) determination
       7.4 Electrical design
       7.5 Control and monitoring system design
       7.6 Special design considerations
       7.7 Installation
       7.8 Maintenance
       7.9 Repair
    8 Floor warming
       8.1 Application description
       8.2 Design information
            8.2.1 General
            8.2.2 Environmental data
            8.2.3 Construction details of workpiece
            8.2.4 Electrical considerations
            8.2.5 Trace heater layout and component mounting
       8.3 Thermal design - Heat load determination
       8.4 Electrical design
       8.5 Control and monitoring system design
       8.6 Special design consideration
       8.7 Installation
       8.8 Maintenance
       8.9 Repair
    9 Frost heave prevention
       9.1 Application description
       9.2 Design information
            9.2.1 General
            9.2.2 Construction details of the floor
            9.2.3 Electrical considerations
       9.3 Heat load determination
            9.3.1 General
            9.3.2 Trace heater layout and component mounting
       9.4 Electrical design
       9.5 Control and monitoring system design
            9.5.1 Control options
            9.5.2 Monitoring
       9.6 Special design considerations
       9.7 Installation
       9.8 Maintenance
       9.9 Repair
    10 Underground thermal energy storage systems
       10.1 Application description
       10.2 Design information
            10.2.1 General
            10.2.2 Environmental data
            10.2.3 Construction details of building
            10.2.4 Electrical considerations
            10.2.5 Trace heater layout and component mounting
       10.3 Thermal design - Heat-loss determination
       10.4 Electrical design
       10.5 Control and monitoring system design
       10.6 Special design considerations when trace heaters
            are located in sand layer
       10.7 Installation
            10.7.1 General
            10.7.2 Installation in sand
            10.7.3 Installation in concrete
       10.8 Maintenance
       10.9 Repair
    Annex A (informative) - Pre-installation checks
    Annex B (informative) - Trace heater commissioning record
    Annex C (informative) - Maintenance schedule and log record
    Bibliography

    Abstract - (Show below) - (Hide below)

    Gives detailed recommendations for the system design, installation, maintenance and repair of electrical resistance trace heating systems in industrial and commercial applications.

    General Product Information - (Show below) - (Hide below)

    Comment Closes On
    Committee PEL/27
    Development Note Supersedes 06/30147657 DC. (08/2008) Together with BS EN 60079-30-2, it supersedes BS 6351-2(1983) and BS 6351-3(1983). (09/2010) Renumbered and superseded by DD CLC/TS 62395-2. (06/2011)
    Document Type Draft
    Publisher British Standards Institution
    Status Superseded
    Superseded By
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    IEC 60079-30-2:2007 Explosive atmospheres - Part 30-2: Electrical resistance trace heating - Application guide for design, installation and maintenance
    IEEE 515.1-2012 IEEE Standard for the Testing, Design, Installation, and Maintenance of Electrical Resistance Trace Heating for Commercial Applications
    ASHRAE HDBK HVAC APPLICATIONS : 2015 ASHRAE HANDBOOK - HVAC APPLICATIONS
    IEC 60335-2-83:2001+AMD1:2008 CSV Household and similar electrical appliances - Safety - Part 2-83: Particular requirements for heated gullies for roof drainage
    IEC 60050-841:2004 International Electrotechnical Vocabulary (IEV) - Part 841: Industrial electroheat
    IEC 60079-30-1:2007 Explosive atmospheres - Part 30-1: Electrical resistance trace heating - General and testing requirements
    IEC 60335-2-96:2002+AMD1:2003+AMD2:2008 CSV Household and similar electrical appliances - Safety - Part 2-96: Particular requirements for flexible sheet heating elements for room heating
    IEC 60519-1:2015 Safety in installations for electroheating and electromagnetic processing - Part 1: General requirements
    IEC 62395-1:2013 Electrical resistance trace heating systems for industrial and commercial applications - Part 1: General and testing requirements
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