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    I.S. EN 415-7:2006

    Withdrawn A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.

    SAFETY OF PACKAGING MACHINES - PART 7: GROUP AND SECONDARY PACKAGING MACHINES

    Available format(s):  Hardcopy, PDF

    Withdrawn date:  04-09-2008

    Language(s):  English

    Published date:  01-09-2006

    Publisher:  National Standards Authority of Ireland

    For Harmonized Standards, check the EU site to confirm that the Standard is cited in the Official Journal.
    Only cited Standards give presumption of conformance to New Approach Directives/Regulations.

    Dates of withdrawal of national standards are available from NSAI.

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
      3.1 Definition of terms
      3.2 Description of group and secondary packaging
          machines
          3.2.1 Machines for erecting packaging materials
          3.2.2 Product loading/unloading machines
          3.2.3 Machines for sealing packages
          3.2.4 Group package form, fill and seal machines
    4 Hazards on group and secondary packaging machines
      4.1 General
      4.2 General group and secondary packaging machine hazards
          4.2.1 General
          4.2.2 Mechanical hazards
          4.2.3 Electrical hazards
          4.2.4 Thermal hazards
          4.2.5 Noise
          4.2.6 Hazards from products and materials
          4.2.7 Hazards due to neglecting ergonomic principles
          4.2.8 Hazards caused by failures
          4.2.9 Hazards due to neglecting hygienic design
                 principles
          4.2.10 Common mechanisms on group and secondary
                 packaging machines
      4.3 Hazards associated with a tray erecting machine
          4.3.1 General
          4.3.2 Tray blank magazine
          4.3.3 Tray blank extracting mechanism
          4.3.4 Tray blank transport mechanism
          4.3.5 Forming assembly
          4.3.6 Discharge mechanism
      4.4 Hazards associated with case erecting machines
          4.4.1 General
          4.4.2 Hazards associated with a semi-automatic
                 case erector
          4.4.3 Hazards associated with a fully automatic
                 case erector
      4.5 Hazards associated with a place packing machine
          4.5.1 General
          4.5.2 In-feed conveyor
          4.5.3 Product collating mechanisms
          4.5.4 Transport mechanism
          4.5.5 Product loading mechanism
      4.6 Hazards associated with a horizontal case loading
          machine
          4.6.1 General
          4.6.2 Product in-feed conveyor
          4.6.3 Product turning devices
          4.6.4 Product collating mechanism
          4.6.5 Case loading mechanism
          4.6.6 Case funnel
          4.6.7 Case support arms
          4.6.8 Discharge conveyor
      4.7 Hazards associated with case taping machines
          4.7.1 General
          4.7.2 Hazards associated with a manually adjusted
                 case taping machine without flap tucking
          4.7.3 Hazards associated with a self adjusting case
                 taping machine without flap tucking
          4.7.4 Hazards associated with a manually adjusted case
                 taping machine with flap tucking
          4.7.5 Hazards associated with a fully automatic case
                 taping machine
      4.8 Hazards associated with a wraparound case packing machine
          4.8.1 General
          4.8.2 Case blank magazine
          4.8.3 Product in-feed conveyor
          4.8.4 Transport mechanism
          4.8.5 Case erecting mechanism
          4.8.6 Product loading mechanism
          4.8.7 Flap tucking mechanisms
          4.8.8 Case closing devices
          4.8.9 Case compression
          4.8.10 Discharge conveyor
    5 Safety requirements and measures for group and secondary
      packaging machines
      5.1 General
      5.2 General requirements for group and secondary packaging
          machines
          5.2.1 General
          5.2.2 Requirements to eliminate mechanical hazards
          5.2.3 Electrical requirements
          5.2.4 Thermal hazards
          5.2.5 Noise reduction
          5.2.6 Measures to control hazards generated by products
                 and materials
          5.2.7 Ergonomic design principles
          5.2.8 Requirements to prevent hazards caused by failures
          5.2.9 Hygienic design requirements
          5.2.10 Requirements for mechanisms used on most group
      5.3 Safety requirements for a tray erecting machine
          5.3.1 General
          5.3.2 Tray blank magazine
          5.3.3 Tray blank extracting mechanism
          5.3.4 Tray blank transport mechanism
          5.3.5 Forming assembly
          5.3.6 Discharge mechanism
      5.4 Safety requirements for a case erecting machine
          5.4.1 Safety requirements for a semi-automatic
                 case erector
          5.4.2 Safety requirements for a fully automatic
                 case erector
      5.5 Safety requirements for a place packing machine
          5.5.1 General
          5.5.2 In-feed conveyor
          5.5.3 Product collating mechanisms
          5.5.4 Transport mechanism
          5.5.5 Product loading mechanism
      5.6 Safety requirements for a horizontal case loading
          machine
          5.6.1 General
          5.6.2 In-feed conveyor
          5.6.3 Product turning devices
          5.6.4 Product stacking mechanism
          5.6.5 Case loading mechanism
          5.6.6 Case funnel
          5.6.7 Case support arms
          5.6.8 Discharge conveyor
      5.7 Safety requirements for case taping machines
          5.7.1 Safety requirements for a manually adjusted
                 case taping machine without flap tucking
          5.7.2 Safety requirements for a self adjusting case
                 taping machine without flap tucking
          5.7.3 Safety requirements for a manually adjusted
                 case taping machine with flap tucking
          5.7.4 Safety requirements for a fully automatic case
                 taping machine
          5.7.5 Noise reduction
      5.8 Safety requirements for a wraparound case packing
          machine
          5.8.1 General
          5.8.2 Case blank magazine
          5.8.3 In-feed conveyor
          5.8.4 Transport mechanism
          5.8.5 Case erecting mechanism
          5.8.6 Product loading mechanism
          5.8.7 Flap tucking
          5.8.8 Case closing devices
          5.8.9 Case compression
          5.8.10 Discharge conveyor
    6 Verification of safety requirements and measures
      6.1 General
      6.2 Visual inspections with the machine stopped
          6.2.1 Mechanical parts
          6.2.2 Pneumatic systems
          6.2.3 Hydraulic systems
          6.2.4 Electrical systems
          6.2.5 Guards
          6.2.6 Design requirements
      6.3 Measurements with the machine stopped
          6.3.1 Guards
          6.3.2 Electrical testing
      6.4 Visual inspections with the machine running
          6.4.1 Guards
          6.4.2 Interlocking devices
          6.4.3 Dissipation of stored energy
      6.5 Measurements with the machine running
          6.5.1 Measurement and declaration of noise emission
          6.5.2 Temperature
      6.6 Verification procedures
    7 Information for use
      7.1 Markings
      7.2 Signals and warning signs
      7.3 Instruction handbook
          7.3.1 General
          7.3.2 Requirements specific to group and secondary
                 packaging machines
    Annex A (normative) Noise test code for group and secondary
            packaging machines - grade of accuracy 2 and 3
    Annex B (normative) Methods of safeguarding small and medium
            sized apertures
    Annex C (normative) Methods of safeguarding large apertures
    Annex D (normative) ESPE Muting
    Annex ZA (informative) Relationship between this European
             Standard and the Essential Requirements of EU
             Directive 98/37/EC
    Annex ZB (informative) Relationship between this European
             Standard and the Essential Requirements of EU
             Directive 2006/42/EC
    Bibliography

    Abstract - (Show below) - (Hide below)

    Applies to the group and secondary packaging machines and the collating systems associated with them.

    General Product Information - (Show below) - (Hide below)

    Development Note 2006 Edition Re-Issued in September 2008 & incorporates AMD 1 2008. (09/2008)
    Document Type Standard
    Publisher National Standards Authority of Ireland
    Status Withdrawn

    Standards Referencing This Book - (Show below) - (Hide below)

    EN 1005-4:2005+A1:2008 Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery
    EN 294:1992/AC:1993 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE UPPER LIMBS
    ISO 11202:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
    EN 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements
    EN ISO 11204:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010)
    EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
    EN 418 : 1992 SAFETY OF MACHINERY - EMERGENCY STOP EQUIPMENT, FUNCTIONAL ASPECTS - PRINCIPLES FOR DESIGN
    EN 982:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
    ISO 4871:1996 Acoustics — Declaration and verification of noise emission values of machinery and equipment
    EN 1037:1995+A1:2008 Safety of machinery - Prevention of unexpected start-up
    ISO 12001:1996 Acoustics Noise emitted by machinery and equipment Rules for the drafting and presentation of a noise test code
    ISO 14122-3:2016 Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails
    ISO 3744:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane
    ISO 14122-1:2016 Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access
    EN 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements
    EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
    IEC 60417-1:2002 Graphical symbols for use on equipment - Part 1: Overview and application
    ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
    EN 894-2:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
    EN 415-2:1999 Packaging machines safety - Part 2: Pre-formed rigid container packaging machines
    EN 614-2:2000+A1:2008 Safety of machinery - Ergonomic design principles - Part 2: Interactions between the design of machinery and work tasks
    EN 999:1998+A1:2008 Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body
    EN 811 : 1996 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE LOWER LIMBS
    EN 349:1993+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
    EN 13478:2001+A1:2008 Safety of machinery - Fire prevention and protection
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    EN 61310-3:2008 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
    ISO 3747:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering/survey methods for use in situ in a reverberant environment
    EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
    EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
    EN 1760-1:1997+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors
    ISO 9614-2:1996 Acoustics — Determination of sound power levels of noise sources using sound intensity — Part 2: Measurement by scanning
    IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
    EN 1050 : 1996 SAFETY OF MACHINERY - PRINCIPLES FOR RISK ASSESSMENT
    EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
    ISO 14122-4:2016 Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
    EN 574:1996+A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design
    EN 563:1994/A1:1999/AC:2000 SAFETY OF MACHINERY - TEMPERATURES OF TOUCHABLE SURFACES - ERGONOMICS DATA TO ESTABLISH TEMPERATURE LIMIT VALUES FOR HOT SURFACES
    EN ISO 11201:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010)
    EN 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems
    EN ISO 12001:2009 Acoustics - Noise emitted by machinery and equipment - Rules for the drafting and presentation of a noise test code (ISO 12001:1996)
    EN 619:2002+A1:2010 Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads
    EN 626-2:1996+A1:2008 Safety of machinery - Reduction of risk to health from hazardous substances emitted by machinery - Part 2: Methodology leading to verification procedures
    ISO 3746:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane
    EN 1672-2:2005+A1:2009 Food processing machinery - Basic concepts - Part 2: Hygiene requirements
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    CLC/TS 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
    EN ISO 14122-3:2016 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
    EN ISO 3747:2010 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering/survey methods for use in situ in a reverberant environment (ISO 3747:2010)
    EN ISO 3746:2010 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    EN ISO 3744:2010 Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010)
    EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
    IEC 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
    EN ISO 14122-4:2016 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016)
    EN 62061:2005/A2:2015 SAFETY OF MACHINERY - FUNCTIONAL SAFETY OF SAFETY-RELATED ELECTRICAL, ELECTRONIC AND PROGRAMMABLE ELECTRONIC CONTROL SYSTEMS (IEC 62061:2005/A2:2015)
    EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
    ISO 13849-2:2012 Safety of machinery — Safety-related parts of control systems — Part 2: Validation
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    EN ISO 9614-2 : 1996 ACOUSTICS - DETERMINATION OF SOUND POWER LEVELS OF NOISE SOURCES USING SOUND INTENSITY - PART 2: MEASUREMENT BY SCANNING
    EN ISO 13849-2:2012 Safety of machinery - Safety-related parts of control systems - Part 2: Validation (ISO 13849-2:2012)
    EN 983:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics
    EN 954-1 : 1996 SAFETY OF MACHINERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRINCIPLES FOR DESIGN
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    EN ISO 4871:2009 Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)
    EN 626-1:1994+A1:2008 Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
    EN 415-3:1999+A1:2009 Safety of packaging machines - Part 3: Form, fill and seal machines
    EN 1760-2:2001+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars
    EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
    IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    ISO 7000:2014 Graphical symbols for use on equipment Registered symbols
    IEC 62061:2005+AMD1:2012+AMD2:2015 CSV Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
    ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
    EN 775:1992/AC:1993 MANIPULATING INDUSTRIAL ROBOTS - SAFETY
    EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
    EN 415-1:2014 Safety of packaging machines - Part 1: Terminology and classification of packaging machines and associated equipment
    EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
    EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN ISO 11202:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010)
    IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
    ISO 11201:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections
    ISO 11204:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    EN 894-1:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators
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