• BS EN 1845:2007

    Current The latest, up-to-date edition.

    Footwear manufacturing machines. Footwear moulding machines. Safety requirements

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  31-07-2008

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 List of significant hazards
    5 Safety requirements and/or protective measures
      5.1 General
      5.2 Common requirements for all footwear moulding machines
          5.2.1 Mechanical hazards
          5.2.2 Electrical equipment
          5.2.3 Thermal protection
          5.2.4 Noise control
          5.2.5 Fumes detrimental to health
          5.2.6 Ergonomics
          5.2.7 Pressurized fluid systems
          5.2.8 Control systems
          5.2.9 Additional safety devices
          5.2.10 Material feeding
          5.2.11 Auxiliary equipment
          5.2.12 Integrated manufacturing systems
          5.2.13 Aids for transportation
      5.3 Requirements for specific types of footwear moulding
          machines
          5.3.1 Direct-on sole moulding machines
          5.3.2 Unit sole and footwear component moulding machines
          5.3.3 Full shoe and boot moulding machines with rotary
                configuration
    6 Verification of safety requirements and/or measures
    7 Information for use
      7.1 General
      7.2 Signal and warning devices
      7.3 Instruction handbook
      7.4 Declared noise emission values
      7.5 Marking
    Annex A (normative) - Requirements for guards
          A.1 Fixed covers
          A.2 Movable enclosing guards and movable covers
          A.3 Fencing
    Annex B (normative) - Requirements for interlocking systems
    Annex C (normative) - Requirements for trip devices
          C.1 Mechanical trip device with one position sensor
          C.2 Electro-sensitive protective devices (ESPD) with normal
              level
          C.3 Electro-sensitive protective devices (ESPD) with high
              level
          C.4 Electro-sensitive protective devices (high level) with
              control function
          C.5 Electro-sensitive protective device (ESPD) used as danger
              area protection
          C.6 Active-opto-electric protective devices (laser scanner)
    Annex D (normative) - Requirements for two-hand control devices
          D.1 Two-hand control devices (normal level)
          D.2 Two-hand control devices (high level)
    Annex E (normative) - Requirements for hold-to-run control devices
          E.1 Hold-to-run control devices (stop function, Figure E.1,
              illustration of the principle for pneumatic systems)
          E.2 Hold-to-run control devices (reverse function, Figure E.2,
              illustration of the principle for pneumatic systems)
    Annex F (normative) - Requirements for pressure sensitive mats (PSM)
            and floors (PSF)
    Annex G (normative) - Requirements for controls for mould closing
          G.1 Power interlocking system
          G.2 Control systems category 1 of EN ISO 13849-1
    Annex H (normative) - Requirements for two-fault safety machine control
            systems
    Annex I (normative) - Control measures for the suspension of safeguards
            relating to integrated manufacturing systems
    Annex J (normative) - Requirements for control guards (interlocking
            guard with start function)
    Annex K (normative) - Temperatures of burn threshold
    Annex L (normative) - Noise test code for footwear moulding machines
          L.1 Scope
          L.2 Definitions
              L.2.1 Material
              L.2.2 Processing temperature
              L.2.3 Test cycle
              L.2.4 Operator standing area (operating area)
          L.3 Description of machinery family
          L.4 Measurement of A-weighted sound power level
          L.5 Measurement of A-weighted emission sound pressure level
              L.5.1 Position of microphone for determination of A-weighted
                    emission sound pressure level at the workstation
          L.6 Operating conditions
          L.7 Measurement uncertainties
          L.8 Documentation
    Annex M (normative) - Important considerations relating to integrated
            manufacturing systems
          M.1 Project organisation
          M.2 Application of a safety strategy
          M.3 Risk assessment
          M.4 Requirements for documentation
          M.5 Starting
          M.6 Emergency stop
    Annex ZA (informative) - Relationship between this European Standard
             and the essential requirements of EU Directive 98/37/EC
    Annex ZB (informative) - Relationship between this European Standard
             and the Essential Requirements of EU Directive 2006/42/EC
    Bibliography

    Abstract - (Show below) - (Hide below)

    Applies to footwear moulding machines, which are intended for use in the shoe industry for the production of footwear and footwear components. It also defines safety requirements for construction, transport, installation, adjustment, setting, teaching or process change-over, operation, cleaning, maintenance, decommissioning, dismantling and, as far as safety is concerned, disposal for machines.

    Scope - (Show below) - (Hide below)

    This European Standard applies to footwear moulding machines which are intended for use in the shoe industry for the production of footwear and footwear components. These machines are: - direct-on sole moulding machines (see Figures 1, 2 and 3); - unit sole and footwear component moulding machines (see Figures 4 to 10); - full shoe and boot moulding machines (see Figure 11). This European Standard applies also to the mentioned machines when used for other products than footwear and footwear components, as far as these products require no other changes than a different mould. 1.2 This European Standard specifies safety requirements for construction, transport, installation, adjustment, setting, teaching or process change-over, operation, cleaning, maintenance, decommissioning, dismantling and, as far as safety is concerned, disposal for machines mentioned in l.1. It deals with all significant hazards, hazardous situations and events relevant to footwear moulding machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). 1.3 The following machines are excluded from the scope of this European Standard unless used for direct-on sole moulding or reaction moulding: - moulding machines with static injection units and static mould stations (clamping units); - moulding machines with static metering and mixing units and mobile stations with linear configuration (mould carriers). 1.4 The European Standard does not deal with hazards created by the mixing and metering unit. NOTE For metering and mixing units, see EN 1612-1. The use of machines within the scope of this European Standard in industries other than those specified in 1.1 may give rise to hazards not considered during its preparation. NOTE For this application see also EN 201 and prEN 1612-2. 1.5 This European Standard also applies to the following additional equipment for material handling and operation which are an integ

    General Product Information - (Show below) - (Hide below)

    Committee W/-
    Development Note Supersedes 04/30110543 DC. (07/2008)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    EN 294:1992/AC:1993 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE UPPER LIMBS
    EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
    EN 12464-1:2011 Light and lighting - Lighting of work places - Part 1: Indoor work places
    EN 982:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
    EN 1037:1995+A1:2008 Safety of machinery - Prevention of unexpected start-up
    EN 547-2:1996+A1:2008 Safety of machinery - Human body measurements - Part 2: Principles for determining the dimensions required for access openings
    ISO 14122-1:2016 Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access
    ISO 11161:2007 Safety of machinery — Integrated manufacturing systems — Basic requirements
    EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
    CLC/TS 61496-2:2006 Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
    ISO/TR 11688-1:1995 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
    EN 894-2:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
    ISO 13732-1:2006 Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
    EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles (ISO 14121-1:2007)
    EN 1837:1999+A1:2009 Safety of machinery - Integral lighting of machines
    EN 999:1998+A1:2008 Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body
    EN 811 : 1996 SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE LOWER LIMBS
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    EN 547-1:1996+A1:2008 Safety of machinery - Human body measurements - Part 1: Principles for determining the dimensions required for openings for whole body access into machinery
    EN ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015)
    ISO 11689:1996 Acoustics — Procedure for the comparison of noise-emission data for machinery and equipment
    EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
    ISO 10218:1992 Manipulating industrial robots Safety
    IEC 60947-5-1 : 4.0 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 5-1: CONTROL CIRCUIT DEVICES AND SWITCHING ELEMENTS - ELECTROMECHANICAL CONTROL CIRCUIT DEVICES
    EN 1760-1:1997+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors
    EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
    EN ISO 11688-2 : 2000 ACOUSTICS - RECOMMENDED PRACTICE FOR THE DESIGN OF LOW-NOISE MACHINERY AND EQUIPMENT - PART 2: INTRODUCTION TO THE PHYSICS OF LOW-NOISE DESIGN
    EN 1612-1:1997+A1:2008 Plastics and rubber machines - Reaction moulding machines - Part 1: Safety requirements for metering and mixing units
    ISO 14121-1:2007 Safety of machinery Risk assessment Part 1: Principles
    EN 574:1996+A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design
    EN ISO 13732-1:2008 Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006)
    EN 626-2:1996+A1:2008 Safety of machinery - Reduction of risk to health from hazardous substances emitted by machinery - Part 2: Methodology leading to verification procedures
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    CLC/TS 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    EN ISO 11689:1996/AC:2009 Acoustics - Procedure for the comparison of noise-emission data for machinery and equipment (ISO 11689:1996/Cor 1:2007)
    EN 201:2009 Plastics and rubber machines - Injection moulding machines - Safety requirements
    EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
    EN 12545:2000+A1:2009 Footwear, leather and imitation leather goods manufacturing machines - Noise test code - Common requirements
    EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
    EN 983:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
    ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
    EN 626-1:1994+A1:2008 Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
    EN 1760-2:2001+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars
    EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
    1998/37/EC : 1998 DIRECTIVE 98/37/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 22 JUNE 1998 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES RELATING TO MACHINERY
    ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
    EN 775:1992/AC:1993 MANIPULATING INDUSTRIAL ROBOTS - SAFETY
    EN ISO 11688-1:2009 Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
    EN 1612-2:2000+A1:2008 Plastics and rubber machines - Reaction moulding machines - Part 2: Safety requirements for reaction moulding plant
    EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
    ISO/TR 11688-2:1998 Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design
    EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
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