• BS EN 61400-4:2013

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Wind turbines Design requirements for wind turbine gea

    Available format(s):  Hardcopy, PDF

    Superseded date:  04-11-2019

    Language(s):  English

    Published date:  30-04-2013

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    INTRODUCTION
    1 Scope
    2 Normative references
    3 Terms, definitions and conventions
    4 Symbols, abbreviations and units
    5 Design for reliability
    6 Drivetrain operating conditions and loads
    7 Gearbox design, rating, and manufacturing requirements
    8 Design verification
    9 Operation, service and maintenance requirements
    Annex A (informative) - Examples of drivetrain interfaces and
            loads specifications
    Annex B (informative) - Gearbox design and manufacturing
            considerations
    Annex C (informative) - Bearing design considerations
    Annex D (informative) - Considerations for gearbox structural
            elements
    Annex E (informative) - Recommendations for lubricant performance
            in wind turbine gearboxes
    Annex F (informative) - Design verification documentation
    Annex G (informative) - Bearing calculation documentation
    Annex ZA (normative) - Normative references to international
             publications with their corresponding European
             publications
    Bibliography

    Abstract - (Show below) - (Hide below)

    Pertains to enclosed speed increasing gearboxes for horizontal axis wind turbine drive trains with a power rating in excess of 500 kW.

    Scope - (Show below) - (Hide below)

    IEC 61400-4:2012(E) is applicable to enclosed speed increasing gearboxes for horizontal axis wind turbine drivetrains with a power rating in excess of 500 kW. This standard applies to wind turbines installed onshore or offshore. It provides guidance on the analysis of the wind turbine loads in relation to the design of the gear and gearbox elements. The gearing elements covered by this standard include such gears as spur, helical or double helical and their combinations in parallel and epicyclic arrangements in the main power path. The standard is based on gearbox designs using rolling element bearings. Also included is guidance on the engineering of shafts, shaft hub interfaces, bearings and the gear case structure in the development of a fully integrated design that meets the rigours of the operating conditions. Lubrication of the transmission is covered along with prototype and production testing. Finally, guidance is provided on the operation and maintenance of the gearbox.

    General Product Information - (Show below) - (Hide below)

    Committee PEL/88/-/4
    Development Note Supersedes BS ISO 81400-4 & 11/30210938 DC. (04/2013)
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    EN ISO 4287:1998/A1:2009 GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - TERMS, DEFINITIONS AND SURFACE TEXTURE PARAMETERS
    ISO/IEC 17025:2005 General requirements for the competence of testing and calibration laboratories
    ASTM D 892 : 2013-07 TEST METHOD FOR FOAMING CHARACTERISTICS OF LUBRICATING OILS
    ISO 4287:1997 Geometrical Product Specifications (GPS) — Surface texture: Profile method — Terms, definitions and surface texture parameters
    ISO 1328-2:1997 Cylindrical gears ISO system of accuracy Part 2: Definitions and allowable values of deviations relevant to radial composite deviations and runout information
    ISO/TR 13593:1999 Enclosed gear drives for industrial applications
    DIN 3990-4:1987-12 CALCULATION OF LOAD CAPACITY OF CYLINDRICAL GEARS; CALCULATION OF SCUFFING LOAD CAPACITY
    ISO 6336-2:2006 Calculation of load capacity of spur and helical gears Part 2: Calculation of surface durability (pitting)
    ISO 13357-1:2017 Petroleum products — Determination of the filterability of lubricating oils — Part 1: Procedure for oils in the presence of water
    ASTM D 665 : 2014-11 TEST METHOD FOR RUST-PREVENTING CHARACTERISTICS OF INHIBITED MINERAL OIL IN THE PRESENCE OF WATER
    ISO 14635-1:2000 Gears — FZG test procedures — Part 1: FZG test method A/8,3/90 for relative scuffing load-carrying capacity of oils
    ISO 11007:1997 Petroleum products and lubricants Determination of rust-prevention characteristics of lubricating greases
    EN ISO 4288 : 1997 GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - RULES AND PROCEDURES FOR THE ASSESSMENT OF SURFACE TEXTURE
    EN 61400-3:2009 Wind turbines - Part 3: Design requirements for offshore wind turbines
    ISO 14104:2017 Gears — Surface temper etch inspection after grinding, chemical method
    ISO 7120:1987 Petroleum products and lubricants — Petroleum oils and other fluids — Determination of rust-preventing characteristics in the presence of water
    ISO 1328-1:2013 Cylindrical gears — ISO system of flank tolerance classification — Part 1: Definitions and allowable values of deviations relevant to flanks of gear teeth
    ISO 8579-2:1993 Acceptance code for gears Part 2: Determination of mechanical vibrations of gear units during acceptance testing
    ISO 5593:1997 Rolling bearings Vocabulary
    ISO 2394:2015 General principles on reliability for structures
    DIN 51819-1:2016-12 TESTING OF LUBRICANTS - MECHANICAL-DYNAMIC TESTING IN THE ROLLER BEARING TEST APPARATUS FE8 - PART 1: GENERAL WORKING PRINCIPLES
    IEC TS 61400-13:2001 Wind turbine generator systems - Part 13: Measurement of mechanical loads
    DIN 471:2011-04 RETAINING RINGS FOR SHAFTS - NORMAL TYPE AND HEAVY TYPE
    ISO/TR 13989-1:2000 Calculation of scuffing load capacity of cylindrical, bevel and hypoid gears Part 1: Flash temperature method
    DIN 472:2016-10 (Draft) RETAINING RINGS FOR BORES - NORMAL TYPE AND HEAVY TYPE
    DIN 7190:2001-02 INTERFERENCE FITS - CALCULATION AND DESIGN RULES
    ISO 6336-3:2006 Calculation of load capacity of spur and helical gears Part 3: Calculation of tooth bending strength
    ISO 2160:1998 Petroleum products Corrosiveness to copper Copper strip test
    AGMA 6001 : D DESIGN AND SELECTION OF COMPONENTS FOR ENCLOSED GEAR DRIVES
    ISO/TR 13989-2:2000 Calculation of scuffing load capacity of cylindrical, bevel and hypoid gears Part 2: Integral temperature method
    ISO 281:2007 Rolling bearings Dynamic load ratings and rating life
    ISO 13226:2011 Rubber Standard reference elastomers (SREs) for characterizing the effect of liquids on vulcanized rubbers
    DIN 51517-3:2014-02 LUBRICANTS - LUBRICATING OILS - PART 3: LUBRICATING OILS CLP, MINIMUM REQUIREMENTS
    EN 61400-1:2005/A1:2010 WIND TURBINES - PART 1: DESIGN REQUIREMENTS
    ISO/TR 15144-1:2014 Calculation of micropitting load capacity of cylindrical spur and helical gears Part 1: Introduction and basic principles
    ISO 6336-5:2016 Calculation of load capacity of spur and helical gears Part 5: Strength and quality of materials
    ISO 14635-2:2004 Gears — FZG test procedures — Part 2: FZG step load test A10/16, 6R/120 for relative scuffing load-carrying capacity of high EP oils
    ISO/TR 10064-3:1996 Code of inspection practice Part 3: Recommendations relative to gear blanks, shaft centre distance and parallelism of axes
    ISO 13357-2:2017 Petroleum products — Determination of the filterability of lubricating oils — Part 2: Procedure for dry oils
    AGMA 925 : A EFFECT OF LUBRICATION ON GEAR SURFACE DISTRESS
    IEC 61400-22:2010 Wind turbines - Part 22: Conformity testing and certification
    ISO/TR 1281-2:2008 Rolling bearings Explanatory notes on ISO 281 Part 2: Modified rating life calculation, based on a systems approach to fatigue stresses
    IEC 61400-3:2009 Wind turbines - Part 3: Design requirements for offshore wind turbines
    AGMA 9005 : E INDUSTRIAL GEAR LUBRICATION
    ISO 10474:2013 Steel and steel products — Inspection documents
    EN 10204:2004 Metallic products - Types of inspection documents
    EN 12680-3:2011 Founding - Ultrasonic testing - Part 3: Spheroidal graphite cast iron castings
    ISO 21771:2007 Gears — Cylindrical involute gears and gear pairs — Concepts and geometry
    ISO 6336-1:2006 Calculation of load capacity of spur and helical gears Part 1: Basic principles, introduction and general influence factors
    ISO 5725-2:1994 Accuracy (trueness and precision) of measurement methods and results Part 2: Basic method for the determination of repeatability and reproducibility of a standard measurement method
    ISO/TR 1281-1:2008 Rolling bearings Explanatory notes on ISO 281 Part 1: Basic dynamic load rating and basic rating life
    SAE FATIGUE DESIGN HDBK : 3ED 1997 FATIGUE DESIGN HANDBOOK AE-22
    ISO 12925-1:1996 Lubricants, industrial oils and related products (class L) Family C (Gears) Part 1: Specifications for lubricants for enclosed gear systems
    ISO 16889:2008 Hydraulic fluid power Filters Multi-pass method for evaluating filtration performance of a filter element
    ISO 6336-6:2006 Calculation of load capacity of spur and helical gears Part 6: Calculation of service life under variable load
    DIN 6892:2012-08 Drive type fastenings without taper action - Parallel keys - Calculation and design
    ISO 10825:1995 Gears — Wear and damage to gear teeth — Terminology
    ISO 8579-1:2002 Acceptance code for gear units — Part 1: Test code for airborne sound
    EN 61400-22:2011 Wind turbines - Part 22: Conformity testing and certification
    ISO 12107:2012 Metallic materials — Fatigue testing — Statistical planning and analysis of data
    IEC 61400-1:2005+AMD1:2010 CSV Wind turbines - Part 1: Design requirements
    ISO 76:2006 Rolling bearings Static load ratings
    ISO/TS 16281:2008 Rolling bearings Methods for calculating the modified reference rating life for universally loaded bearings
    ISO 15243:2017 Rolling bearings — Damage and failures — Terms, characteristics and causes
    DIN 45667:1969-10 CLASSIFICATION METHODS FOR EVALUATION OF RANDOM VIBRATIONS
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