• PD CEN ISO/TR 12489:2016

    Current The latest, up-to-date edition.

    Petroleum, petrochemical and natural gas industries. Reliability modelling and calculation of safety systems

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  29-02-2016

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Analysis framework
    3 Terms and definitions
    4 Symbols and abbreviated terms
    5 Overview and challenges
    6 Introduction to modelling and calculations
    7 Analytical formulae approach (low demand mode)
    8 Boolean and sequential approaches
    9 Markovian approach
    10 Petri net approach
    11 Monte Carlo simulation approach
    12 Numerical reliability data uncertainty handling
    14 Typical applications
    Annex A (informative) - Systems with safety functions
    Annex B (informative) - State analysis and failure
            classification
    Annex C (informative) - Relationship between failure
            rate conditional and unconditional failure
            intensities and failure frequency
    Annex D (informative) - Broad models for demand mode
            (reactive) safety systems
    Annex E (informative) - Continuous mode (preventive)
            safety systems
    Annex F (informative) - Multi-layers safety systems/multiple
            safety systems
    Annex G (informative) - Common cause failures
    Annex H (informative) - The human factor
    Annex I (informative) - Analytical formulae
    Annex J (informative) - Sequential modelling
    Annex K (informative) - Overview of calculations with
            Boolean models
    Annex L (informative) - Markovian approach
    Annex M (informative) - Petri net modelling
    Annex N (informative) - Monte Carlo simulation approach
    Annex O (informative) - Numerical uncertainties handling
    Bibliography

    Abstract - (Show below) - (Hide below)

    Helps to close the gap between the state-of-the-art and the application of probabilistic calculations for the safety systems of the petroleum petrochemical and natural gas industries.

    Scope - (Show below) - (Hide below)

    This Technical Report aims to close the gap between the state-of-the-art and the application of probabilistic calculations for the safety systems of the petroleum, petrochemical and natural gas industries. It provides guidelines for reliability and safety system analysts and the oil and gas industries to:

    1. understand the correct meaning of the definitions used in the reliability field;

    2. identify

      • the safety systems which may be concerned,

      • the difficulties encountered when dealing with reliability modelling and calculation of safety systems,

      • the relevant probabilistic parameters to be considered;

    3. be informed of effective solutions overcoming the encountered difficulties and allowing to undertake the calculations of relevant probabilistic parameters;

    4. obtain sufficient knowledge of the principles and framework (e.g. the modelling power and limitations) of the well-established approaches currently used in the reliability field:

      • analytical formulae;[1][2][13]

      • Boolean:

        1. reliability block diagrams;[4]

        2. fault trees;[5]

      • sequential: event trees,[8] cause consequence diagrams[10] and LOPA;[9]

      • Markovian;[6]

      • Petri nets;[7]

      • obtain sufficient knowledge of the principles of probabilistic evaluations:

      • analytical calculations (e.g. performed on Boolean or Markovian models);[1][2][3]

      • and Monte Carlo simulation (e.g. performed on Petri nets[7]);

      • select an approach suitable with the complexity of the related safety system and the reliability study which is undertaken;

      • handle safety and dependability (e.g. for production assurance purpose, see 3.1.1) within the same reliability framework.

    The elementary approaches (e.g. PHA, HAZID, HAZOP, FMECA) are out of the scope of this Technical Report. Yet they are of utmost importance and ought to be applied first as their results provide the input information essential to properly undertake the implementation of the approaches described in this Technical Report: analytical formulae, Boolean approaches (reliability block diagrams, fault trees, event trees, etc.), Markov graphs and Petri nets.

    General Product Information - (Show below) - (Hide below)

    Committee PSE/17
    Development Note Renumbers and supersedes BS PD ISO/TR 12489. 2016 version incorporates corrigendum to BS PD ISO/TR 12489. (02/2016)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    IEC 61025:2006 Fault tree analysis (FTA)
    IEC 62551:2012 Analysis techniques for dependability - Petri net techniques
    ISO 16708:2006 Petroleum and natural gas industries — Pipeline transportation systems — Reliability-based limit state methods
    ISO 13628-1:2005 Petroleum and natural gas industries — Design and operation of subsea production systems — Part 1: General requirements and recommendations
    IEC 61511-1:2016+AMD1:2017 CSV Functional safety - Safety instrumented systems for the process industry sector - Part 1: Framework, definitions, system, hardware and application programming requirements
    API RP 14C : 2017 ANALYSIS, DESIGN, INSTALLATION, AND TESTING OF SAFETY SYSTEMS FOR OFFSHORE PRODUCTION FACILITIES
    API 770 : 2001 A MANAGER'S GUIDE TO REDUCING HUMAN ERRORS; IMPROVING HUMAN PERFORMANCE IN THE PROCESS INDUSTRIES
    ISO 31000:2009 Risk management Principles and guidelines
    ISO 26000:2010 Guidance on social responsibility
    EEMUA 191 : 2013 ALARM SYSTEMS - GUIDE TO DESIGN, MANAGEMENT AND PROCUREMENT
    IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
    IEC 61078:2016 Reliability block diagrams
    IEC 61165:2006 Application of Markov techniques
    IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
    IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
    ISO 17776:2016 Petroleum and natural gas industries Offshore production installations Major accident hazard management during the design of new installations
    NAMUR NE 130 : 2011 'PRIOR USE'-DEVICES FOR SAFETY INSTRUMENTED SYSTEMS AND SIMPLIFIED SIL CALCULATION
    ISO 10418:2003 Petroleum and natural gas industries Offshore production installations Analysis, design, installation and testing of basic surface process safety systems
    IEC 62502:2010 Analysis techniques for dependability - Event tree analysis (ETA)
    API 580 : 2016 RISK-BASED INSPECTION
    API 521 : 2014 PRESSURE-RELIEVING AND DEPRESSURING SYSTEMS
    IEC 61810-2:2017 Electromechanical elementary relays - Part 2: Reliability
    EEMUA 201 : 2010 PROCESS PLANT CONTROL DESKS UTILISING HUMAN-COMPUTER INTERFACES - GUIDE TO DESIGN, OPERATIONAL AND HUMANCOMPUTER INTERFACE ISSUES
    IEC 60300-3-2:2004 Dependability management - Part 3-2: Application guide - Collection of dependability data from the field
    IEC 61511-3:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 3: Guidance for the determination of the required safety integrity levels
    ISO 13628-7:2005 Petroleum and natural gas industries — Design and operation of subsea production systems — Part 7: Completion/workover riser systems
    IEC 61164:2004 Reliability growth - Statistical test and estimation methods
    IEC 61511-2:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 2: Guidelines for the application of IEC 61511-1:2016
    ISO 13628-6:2006 Petroleum and natural gas industries Design and operation of subsea production systems Part 6: Subsea production control systems
    IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
    ISO 20815:2008 Petroleum, petrochemical and natural gas industries Production assurance and reliability management
    IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
    ISO 23251:2006 Petroleum, petrochemical and natural gas industries Pressure-relieving and depressuring systems
    IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
    ISO 13702:2015 Petroleum and natural gas industries — Control and mitigation of fires and explosions on offshore production installations — Requirements and guidelines
    API 17O : 2014 SUBSEA HIGH INTEGRITY PRESSURE PROTECTION SYSTEMS (HIPPS)
    ISO 14723:2009 Petroleum and natural gas industries — Pipeline transportation systems — Subsea pipeline valves
    IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
    ISO 14224:2016 Petroleum, petrochemical and natural gas industries Collection and exchange of reliability and maintenance data for equipment
    ISO 13623:2017 Petroleum and natural gas industries — Pipeline transportation systems
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