• MIL-HDBK-83575 Base Document:1998

    Current The latest, up-to-date edition.

    GENERAL HANDBOOK FOR SPACE VEHICLE WIRING HARNESS DESIGN AND TESTING

    Available format(s):  PDF

    Language(s):  English

    Published date: 

    Publisher:  US Military Specs/Standards/Handbooks

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    Table of Contents - (Show below) - (Hide below)

    1. SCOPE
       1.1 PURPOSE
       1.2 APPLICATION
    2. APPLICABLE DOCUMENTS
       2.1 ISSUES OF DOCUMENTS
    3. REQUIREMENTS
       3.1 ORDER OF PRECEDENCE
       3.2 SUPPLEMENTARY SPECIFICATIONS AND STANDARDS
       3.3 SELECTION OF PARTS, MATERIALS, AND PROCESSES
       3.4 GENERAL DESIGN REQUIREMENTS
           3.4.1 Circuit categories
           3.4.2 Shielding requirements
           3.4.3 Shield termination and shield grounding
           3.4.4 Wire terminations
           3.4.5 Circuit isolation
           3.4.6 Mockup
           3.4.7 Routing
           3.4.8 Protection and support
       3.5 WIRE AND CABLE REQUIREMENTS
       3.6 CONNECTOR REQUIREMENTS
       3.7 ASSEMBLY AND FABRICATION REQUIREMENTS
           3.7.1 Fabrication forming board
           3.7.2 Wire lay
           3.7.3 Other requirements
       3.8 HARNESS IDENTIFICATION AND DATA REQUIREMENTS
           3.8.1 Wiring data
           3.8.2 Identification of individual conductors
           3.8.3 Identification of harnesses
       3.9 OPERABILITY
           3.9.1 Reliability
           3.9.2 Interchangeability
           3.9.3 Maintainability
           3.9.4 Service life
           3.9.5 Environment
           3.9.6 Storage and transportability
           3.9.7 Workmanship
    4. QUALITY ASSURANCE REQUIREMENTS
       4.1 RESPONSIBILITY FOR INSPECTIONS AND TESTS
       4.2 CLASSIFICATION OF INSPECTIONS AND TESTS
       4.3 PARTS, MATERIALS, AND PROCESS CONTROLS
       4.4 PHYSICAL CONFIGURATION AUDIT
       4.5 ACCEPTANCE TESTING
           4.5.1 Contact retention test
           4.5.2 Circuit resistance test
           4.5.3 Insulation resistance test
           4.5.4 High potential withstanding test
           4.5.5 Insulation resistance retest
           4.5.6 Contact separation force test
           4.5.7 Environmental testing
           4.5.8 Acceptance criteria
       4.6 QUALIFICATION
       4.7 MODIFICATIONS, REWORK AND RETESTING
    5. PACKAGING (NOT APPLICABLE)
    6. NOTES
       6.1 TAILORED APPLICATION
       6.2 DEFINITIONS
           6.2.1 Wire
           6.2.2 Shield
           6.2.3 Cable
           6.2.4 Cable Assembly
           6.2.5 Wiring harness
       6.3 SUPERSESSION DATA
    INDEX
    TABLE 1 SUMMARY OF CIRCUIT CATEGORIES AND SHIELDING
            REQUIREMENTS
    TABLE 2 CONTACT SEPARATING FORCE REQUIREMENTS

    Abstract - (Show below) - (Hide below)

    Describes general design and testing requirements for electrical wiring harnesses and cable assemblies that are to be installed in space vehicles.

    General Product Information - (Show below) - (Hide below)

    Committee FSC 1820
    Document Type Standard
    Publisher US Military Specs/Standards/Handbooks
    Status Current

    Standards Referenced By This Book - (Show below) - (Hide below)

    MIL STD 11991 : A GENERAL STANDARD FOR PARTS, MATERIALS, AND PROCESSES
    MIL-STD-464 Revision C:2010 ELECTROMAGNETIC ENVIRONMENTAL EFFECTS REQUIREMENTS FOR SYSTEMS

    Standards Referencing This Book - (Show below) - (Hide below)

    MIL-W-81044 Revision B:1973 WIRE, ELECTRIC, CROSSLINKED POLYALKENE, CROSSLINKED ALKANE-IMIDE POLYMER, OR POLYARYLENE INSULATED, COPPER OR COPPER ALLOY
    MIL C 17 : G CABLES, RADIO FREQUENCY, FLEXIBLE AND SEMIRIGID, GENERAL SPECIFICATION FOR
    MIL C 24308 : C CONNECTORS, ELECTRIC, RECTANGULAR, NON-ENVIRONMENTAL, MINIATURE, POLARIZED SHELL, RACK AND PANEL, GENERAL SPECIFICATION FOR
    MIL C 83723 : E CONNECTORS, ELECTRICAL (CIRCULAR, ENVIRONMENT RESISTING) RECEPTACLES AND PLUGS GENERAL SPECIFICATION FOR
    MIL C 39012 : C GENERAL SPECIFICATION FOR RADIO FREQUENCY COAXIAL CONNECTORS
    MIL C 38999 : J CONNECTOR, ELECTRICAL, CIRCULAR, MINIATURE, HIGH DENSITY, QUICK DISCONNECT (BAYONET THREADED & BREECH COUPLING) ENVIRONMENT RESISTANT, REMOVABLE CRIMP & HERMETIC SOLDER CONTACTS
    MIL C 83733 : C CONNECTOR, ELECTRICAL, MINIATURE, RECTANGULAR TYPE, RACK TO PANEL, ENVIRONMENT RESISTING, 200 DEGREES C TOTAL CONTINUOUS OPERATING TEMPERATURE, GENERAL SPECIFICATION FOR
    MIL-HDBK-216 Base Document:1962 R.F. Transmission Lines and Fittings (Future Acquisitions may refer to EIA-979)
    MIL W 5846 : C WIRE, ELECTRICAL, CHROMEL AND ALUMEL, THERMOCOUPLE
    MIL-W-5088 Revision L:1991 Wiring, Aerospace Vehicle (Future Design Should Refer to SAE-AS50881)
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