• BS 4L 100:1993

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Procedure for inspection, testing and acceptance of wrought aluminium and aluminium alloys

    Available format(s):  Hardcopy, PDF

    Superseded date:  31-12-2013

    Language(s):  English

    Published date:  15-04-1993

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Committees responsible
    Section 1. General requirements
    1.1 Scope
    1.2 General
    1.3 References
    1.4 Definitions
    1.5 Information and requirements to be agreed and to
          be documented
    1.6 Manufacture and freedom from defects
    1.7 Cast aggregation
    1.8 Heat treatment
    1.9 Chemical composition
    1.10 Testing
    1.11 Marking
    1.12 Protection and packaging
    1.13 Certification
    Section 2. Ingot for hot working
    2.1 General
    2.2 Dimensions and tolerances
    2.3 Tensile test
    2.4 Electrical conductivity measurement
    2.5 Internal defects
    2.6 External defects
    2.7 Marking
    2.8 Summary
    Section 3. Extruded bar and section for forging
    3.1 General
    3.2 Manufacture
    3.3 Dimensions
    3.4 Tensile test
    3.5 Internal defects
    3.6 External defects
    3.7 Etch inspection
    3.8 Marking
    3.9 Summary
    Section 4. Bar for machining and extruded section not
    subject to solution treatment
    4.1 General
    4.2 Manufacture
    4.3 Dimensions and tolerances
    4.4 Batch size
    4.5 Tensile test
    4.6 External defects
    4.7 Marking
    4.8 Summary
    Section 5. Bar for machining and extruded section subject
    to solution treatment
    5.1 General
    5.2 Manufacture
    5.3 Dimensions and tolerances
    5.4 Batch size
    5.5 Batch uniformity
    5.6 Tensile test
    5.7 Internal defects
    5.8 External defects
    5.9 Etch inspection
    5.10 Surface finish
    5.11 Resistance to stress corrosion cracking
    5.12 Marking
    5.13 Summary
    Section 6. Bar for machining and extruded section for
    highly stressed structures
    6.1 General
    6.2 Manufacture
    6.3 Tensile test
    6.4 Internal defects
    6.5 Summary
    Section 7. Forgings
    7.1 General
    7.2 Manufacture
    7.3 Pre-production forgings
    7.4 Production forgings
    7.5 Procedure X for process control testing
    7.6 Forgings subject to heat treatment after delivery
    7.7 Batch acceptance tensile tests
    7.8 External defects
    7.9 Internal defects
    7.10 Batch uniformity
    7.11 Grain flow and grain size
    7.12 Resistance to stress corrosion cracking
    7.13 Fracture toughness
    7.14 Special tests
    7.15 Marking
    7.16 Summary
    Section 8. Sheet and strip not subject to solution
    treatment
    8.1 General
    8.2 Dimensions and tolerances
    8.3 Batch size
    8.4 Tensile test
    8.5 External defects
    8.6 Marking
    8.7 Summary
    Section 9. Sheet and strip subject to solution treatment
    9.1 General
    9.2 Dimensions and tolerances
    9.3 Batch sizes
    9.4 Tensile test
    9.5 Batch uniformity
    9.6 External defects
    9.7 Cladding thickness
    9.8 Copper diffusion of 2024 and 2014 A alloys clad
          with commercially pure aluminium alloy 1050 A
    9.9 Marking
    9.10 Summary
    Section 10. Seamless tube not subject to solution
    treatment
    10.1 General
    10.2 Manufacture
    10.3 Dimensions and tolerances
    10.4 Batch size
    10.5 Tensile test
    10.6 Examination for defects
    10.7 Surface finish of hydraulic tube
    10.8 Hydraulic distension test
    10.9 Drift test for hydraulic tube
    10.10 Flattening test
    10.11 Bore test
    10.12 Marking
    10.13 Summary
    Section 11. Seamless tube subject to solution treatment
    11.1 General
    11.2 Manufacture
    11.3 Batch uniformity
    11.4 Drift test for hydraulic tube
    11.5 Summary
    Section 12. Wire for rivets
    12.1 General
    12.2 Dimensions and tolerances
    12.3 Batch size
    12.4 Tensile test
    12.5 External defects
    12.6 Grain size
    12.7 Torsion test
    12.8 Marking
    12.9 Summary
    Section 13. Hot rolled plate for forgings
    13.1 General
    13.2 Dimensions and tolerances
    13.3 Tensile test
    13.4 Electrical conductivity measurement
    13.5 Internal defects
    13.6 External defects
    13.7 Marking
    13.8 Summary
    Section 14. Plate subject to solution treatment
    14.1 General
    14.2 Dimensions and tolerances
    14.3 Batch sizes
    14.4 Tensile test
    14.5 Batch uniformity
    14.6 Internal defects
    14.7 External defects
    14.8 Resistance to stress corrosion cracking
    14.9 Fracture toughness
    14.10 Marking
    14.11 Summary
    Annexes
    A. (normative) Rules for application of values for
          chemical composition and mechanical properties
          given in material specifications
    B. (normative) Location of tensile test pieces for
          bar and section
    C. (normative) Tolerances for bar and extruded section
    D. (informative) Application of dimensional tolerances
          for forgings given in annex E
    E. (normative) Dimensional tolerances for forgings
    F. (normative) Tolerances on sheet, strip and plate
    G. (normative) Tolerances for drawn tube
    H. (normative) Tolerances on wire diameter
    Numerous tables
    Numerous annex tables
    Figure
    1. Tube flattening test
    Annex figures
    B.1 Location of longitudinal tensile test pieces for
          round, square and regular polygonal bar
    B.2 Location of longitudinal tensile test pieces for
          rectangular bar
    B.3 Location of transverse tensile test pieces for
          round, square, regular polygonal and rectangular
          bar
    B.4 Location of longitudinal test pieces for section
    C.1 Illustration of principle of equivalent rectangles
          for determination of tolerances
    D.1 Illustration of the application of fillet radius
          dimensions
    D.2 Illustration of the application of male edge radius
          dimensions
    List of references

    Abstract - (Show below) - (Hide below)

    Specifies the general requirements for aerospace use.

    General Product Information - (Show below) - (Hide below)

    Committee ACE/61
    Development Note Supersedes BS 4L100(1971), 89/70719 DC and 94/713189 DC. (04/2005)
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    BS L 160:1976 Specification. Bars and extruded sections of aluminium-zinc-magnesium-copper-chromium alloy (solution treated and artificially aged to an overaged condition) (Zn 5.6, Mg 2.5, Cu 1.6, Cr 0.22)
    BS 2L 84:1971 Specification for bars and extruded sections of aluminium-copper-silicon-magnesium alloy (solution treated and aged at room temperature) (not exceeding 200 mm diameter or minor sectional dimension) (Cu 1.5, Si 1, Mg 0.8)
    DEFSTAN 95-19/1(1997) : 1997 ARMOUR, HOMOGENEOUS ALUMINIUM ALLOY, HEAT TREATABLE, EXTRUSIONS AND FORGINGS (6MM THICK AND OVER)
    BS 3L 63:1971 Specification for tube of aluminium-copper-mangesium-silicon-manganese alloy (solution treated and precipitation treated) (Cu 4.4, Mg 0.5, Si 0.7, Mn 0.8)
    DEFSTAN 95-33/1(2004) : 2004 ALUMINIUM ALLOY (7019) FOR STRUCTURAL (NON-ARMOUR) APPLICATIONS
    DEFSTAN 95-19/3(2004) : 2004 ARMOUR HOMOGENEOUS ALUMINIUM ALLOY, HEAT TREATABLE, EXTRUSIONS AND FORGINGS (6 MM THICK AND OVER)
    DEFSTAN 95-32/2(2004) : 2004 ALUMINIUM ALLOY ARMOUR EXTRUSIONS AND FORGINGS (7019)
    DEFSTAN 95-19/2(2001) : 2001 ARMOUR, HOMOGENOUS ALUMINIUM ALLOY, HEAT TREATABLE, EXTRUSIONS AND FORGINGS (6 MM THICK AND OVER)
    BS 4L 59:1985 Specification for sheet and strip of aluminium-manganese alloy (temper designation H16 or H26)
    BS 4L 60:1985 Specification for sheet and strip of aluminium-manganese alloy (temper designation H12 or H22)
    BS 4L 56:1986 Specification for tube of aluminium-2¼% magnesium alloy (temper designation-O) (seamless: tested hydraulically) (not exceeding 12 mm wall thickness)
    BS 4L 54:1986 Specification for tube of 99% aluminium (cold drawn: seamless: tested hydraulically) (not exceeding 12 mm wall thickness)
    BS 2L 77:1971 Specification for forging stock and forgings of aluminium-copper-magnesium-silicon-manganese alloy (solution treated and precipitation treated) (Cu 4.4, Mg 0.5, Si 0.7, Mn 0.8)
    BS 3L 81:1985 Specification for sheet and strip of aluminium-2¼% magnesium alloy (temper designation H16 or H26)
    BS 3L 80:1985 Specification for sheet and strip of aluminium-2¼% magnesium alloy (temper designation-O)
    BS 2L 88:1971 Specification for aluminium-alloy-coated sheet and strip of aluminium-zinc-magnesium-copper-chromium alloy (solution treated and precipitation treated) (Zn 5.8, Mg 2.5, Cu 1.6, Cr 0.15)
    BS 2L 116:1985 Specification for tube of 99% aluminium (cold drawn: seamless, not tested hydraulically) (not exceeding 12 mm wall thickness)
    BS L 105:1971 Specification for tube of aluminium-copper-magnesium-silicon-manganese alloy (solution treated and aged at room temperature) (not exceeding 10 mm wall thickness) (Cu 4.4, Mg 0.5, Si 0.7, Mn 0.8)

    Standards Referencing This Book - (Show below) - (Hide below)

    BS 7448-1:1991 Fracture mechanics toughness tests Method for determination of KIc, critical CTOD and critical J values of metallic materials
    BS 1133-6(1966) : 1966 PACKAGING CODE - TEMPORARY PROTECTION OF METAL SURFACES AGAINST CORROSION (DURING TRANSPORT AND STORAGE)
    BS 1133-6.1:1991 Packaging code. Protection of metal surfaces against corrosion during transport and storage Cleaning and drying of metal surfaces
    BS M 37:1970 Method for the etch inspection of metallic materials and components
    EN 2101 : 1991 AEROSPACE SERIES - CHROMIC ACID ANODIZING OF ALUMINIUM AND WROUGHT ALUMINIUM ALLOYS
    BS 1133-6.2:1991 Packaging code. Protection of metal surfaces against corrosion during transport and storage Temporary protectives and their application
    BS 2M 54:1991 Specification for temperature control in the heat treatment of metals
    BS 1470:1987 Specification for wrought aluminium and aluminium alloys for general engineering purposes: plate, sheet and strip
    ASTM E 215 : 2016 : REDLINE Standard Practice for Standardizing Equipment and Electromagnetic Examination of Seamless Aluminum-Alloy Tube
    BS 1957:1953 Presentation of numerical values (fineness of expression; rounding of numbers)
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