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    AS 1049-2003

    View superseded by
    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
    View superseded by

    Telecommunication cables - Insulation, sheath and jacket

    Available format(s):  Hardcopy, PDF 1 User, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Superseded date:  30-06-2017

    Language(s):  English

    Published date:  01-01-2003

    Publisher:  Standards Australia

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    Table of Contents - (Show below) - (Hide below)

    1 - AS 1049-2003 TELECOMMUNICATION CABLES-INSULATION, SHEATH AND JACKET
    4 - PREFACE
    5 - CONTENTS
    8 - SECTION 1 SCOPE AND GENERAL
    8 - 1.1 SCOPE
    8 - 1.2 APPLICATION
    12 - 1.3 MATERIAL SELECTION
    12 - 1.3.1 General
    12 - 1.3.2 Temperature ratings
    12 - 1.3.3 Fire and flame tests
    12 - 1.3.4 Multiple layer insulation
    14 - 1.4 REFERENCED DOCUMENTS
    15 - 1.5 DEFINITIONS
    15 - 1.5.1 Layers of cables
    16 - 1.5.2 Materials and material properties of cables
    17 - 1.5.3 Cable constructions
    18 - 1.5.4 Transition period
    18 - 1.6 ACRONYMS
    20 - SECTION 2 PE INSULATION
    20 - 2.1 SCOPE OF SECTION
    21 - 2.2 COMPOUND
    21 - 2.2.1 General
    21 - 2.2.2 Compound characteristics
    21 - 2.2.3 Manufacturer's nominated values for density and melt flow index (MFI)
    21 - 2.2.4 Stabilizers
    22 - 2.2.5 Material tests
    22 - 2.3 INSULATION
    22 - 2.3.1 General
    22 - 2.3.2 Additions to the compound
    22 - 2.3.3 Colour masterbatch
    23 - 2.3.4 Insulation tests
    29 - SECTION 3 PA 12 SOLID INSULATION
    29 - 3.1 SCOPE OF SECTION
    29 - 3.2 INSULATION TESTS
    30 - SECTION 4 NON-HALOGENATED PPO-BASED MATERIAL (CONTAINING A FIRE/FLAME RETARDANT) FOR SOLID INSULATION
    30 - 4.1 SCOPE OF SECTION
    30 - 4.2 INSULATION TESTS
    32 - SECTION 5 PVC SOLID INSULATION
    32 - 5.1 SCOPE OF SECTION
    32 - 5.2 INSULATION TESTS
    34 - SECTION 6 PP SOLID INSULATION
    34 - 6.1 SCOPE OF SECTION
    34 - 6.2 INSULATION TESTS
    35 - SECTION 7 PE SHEATH OR PE JACKET
    35 - 7.1 SCOPE OF SECTION
    35 - 7.2 COMPOUND
    35 - 7.2.1 General
    35 - 7.2.2 Compound characteristics
    35 - 7.2.3 Types of PE compounds
    35 - 7.2.4 Manufacturer's nominated values for density and MFI
    36 - 7.2.5 Light and heat stabilizers
    36 - 7.2.6 Environmental stress cracking resistance (ESCR) component
    36 - 7.2.7 Material tests
    37 - 7.3 SHEATH OR JACKET
    37 - 7.3.1 General
    37 - 7.3.2 Additions to the compound
    37 - 7.3.3 Sheath or jacket tests
    40 - SECTION 8 POLYAMIDE JACKET
    40 - 8.1 SCOPE OF SECTION
    40 - 8.2 COMPOUND
    40 - 8.2.1 General
    40 - 8.2.2 Compound characteristics
    40 - 8.2.3 Types of PA 11 or PA 12
    40 - 8.2.4 Light and heat stabilizers
    41 - 8.3 JACKET
    41 - 8.3.1 General
    41 - 8.3.2 Additions to the compound
    41 - 8.3.3 Jacket tests
    43 - SECTION 9 INTEGRALLY BONDED PE SHEATH AND POLYAMIDE JACKET
    43 - 9.1 GENERAL
    43 - 9.2 COMPOUND
    43 - 9.3 INTEGRALLY-BONDED SHEATH AND JACKET
    43 - 9.3.1 General
    43 - 9.3.2 Material tests
    45 - SECTION 10 PVC SHEATH OR JACKET
    45 - 10.1 SCOPE OF SECTION
    45 - 10.2 SHEATH OR JACKET TESTS
    45 - 10.3 CABLES EXPOSED TO UV RADIATION
    48 - SECTION 11 NHMH FOR SHEATH OR JACKET
    48 - 11.1 SCOPE OF SECTION
    48 - 11.2 SHEATH OR JACKET TESTS
    51 - SECTION 12 FLUOROPOLYMER INSULATION, SHEATH OR JACKET
    51 - 12.1 SCOPE OF SECTION
    51 - 12.2 INSULATION, SHEATH OR JACKET TESTS
    53 - SECTION 13 PEFR INSULATION, SHEATH OR JACKET
    53 - 13.1 SCOPE OF SECTION
    53 - 13.2 INSULATION, SHEATH OR JACKET TESTS
    54 - SECTION 14 SRPVC INSULATION, SHEATH OR JACKET
    54 - 14.1 SCOPE OF SECTION
    54 - 14.2 INSULATION, SHEATH OR JACKET TESTS
    55 - SECTION 15 CROSSLINKED POLYMER INSULATION, SHEATH OR JACKET
    55 - 15.1 SCOPE OF SECTION
    55 - 15.2 INSULATION, SHEATH OR JACKET TESTS
    57 - APPENDIX A - TEST METHOD 1: DETERMINATION OF VISUAL APPEARANCE
    57 - A1 SCOPE
    57 - A2 PRINCIPLE
    57 - A3 APPARATUS
    57 - A4 TEST SPECIMEN
    57 - A5 CONDITIONING
    57 - A6 PROCEDURE
    57 - A7 REPORT
    58 - APPENDIX B - TEST METHOD 2: DETERMINATION OF DENSITY
    58 - B1 SCOPE
    58 - B2 PRINCIPLE
    58 - B3 TEST SPECIMENS
    58 - B4 TEST METHOD
    59 - B5 CORRECTION OF PE CONTAINING CARBON BLACK
    59 - B6 REPORT
    60 - APPENDIX C - TEST METHOD 3: DETERMINATION OF MELT FLOW INDEX
    60 - C1 SCOPE
    60 - C2 PRINCIPLE
    60 - C3 APPARATUS
    61 - C4 TEST SPECIMENS
    61 - C5 PROCEDURE
    62 - C6 CALCULATION
    63 - C7 REPORT
    64 - APPENDIX D - TEST METHOD 4: DETERMINATION OF SOFTNESS NUMBER
    64 - D1 SCOPE
    64 - D2 PRINCIPLE
    64 - D3 APPARATUS
    65 - D4 TEST SPECIMEN
    65 - D5 CONDITIONING
    65 - D6 PROCEDURE
    65 - D7 CALCULATIONS
    65 - D8 REPORT
    66 - APPENDIX E - TEST METHODS 5 AND 6: DETERMINATION OF TENSILE STRENGTH AT BREAK/YIELD AND ELONGATION AT BREAK-BEFORE AND...
    66 - E1 SCOPE
    66 - E2 PRINCIPLE
    66 - E3 APPARATUS
    67 - E4 TEST SPECIMEN
    67 - E4.1 Selection of test specimen
    68 - E4.2 Dumbbell specimens
    69 - E4.3 Tubular specimens
    70 - E5 AGEING
    70 - E5.1 In an air oven
    70 - E5.2 In a weatherometer
    70 - E6 CONDITIONING
    70 - E7 PROCEDURE
    72 - E8 CALCULATIONS
    72 - E9 REPORT
    73 - APPENDIX F - TEST METHOD 7: FLEXIBILITY AFTER AGEING
    73 - F1 SCOPE
    73 - F2 PRINCIPLE
    73 - F3 APPARATUS
    73 - F4 TEST SPECIMEN
    73 - F5 PROCEDURE
    73 - F5.1 Insulation
    73 - F5.2 Sheath
    73 - F6 REPORT
    74 - APPENDIX G - TEST METHOD 8: PRESSURE TEST AT HIGH TEMPERATURE
    74 - G1 SCOPE
    74 - G2 PRINCIPLE
    74 - G3 APPARATUS
    74 - G4 TEST SPECIMEN
    74 - G5 TEST METHOD
    74 - G6 TEST REPORT
    75 - APPENDIX H - TEST METHOD 9: DETERMINATION OF SHRINKBACK
    75 - H1 SCOPE
    75 - H2 PRINCIPLE
    75 - H3 APPARATUS
    76 - H4 TEST SPECIMEN
    76 - H4.1 Insulation
    76 - H4.2 Sheath or jacket
    76 - H5 CONDITIONING
    76 - H6 PROCEDURE
    76 - H6.1 Insulation, sheath or jacket
    76 - H6.2 Telecommunication switch cable: PVC insulation and an alternative method for PVC sheath
    77 - H7 CALCULATIONS
    77 - H8 REPORT
    78 - APPENDIX I - TEST METHOD 10: DETERMINATION OF STRIPPING
    78 - I1 SCOPE
    78 - I2 PRINCIPLE
    78 - I3 APPARATUS
    78 - I4 TEST SPECIMEN
    78 - I5 CONDITIONING
    79 - I6 PROCEDURE
    79 - I7 REPORT
    80 - APPENDIX J - TEST METHOD 11: COLD BEND PERFORMANCE
    80 - J1 SCOPE
    80 - J2 PRINCIPLE
    80 - J3 APPARATUS
    80 - J4 TEST SPECIMEN
    80 - J5 PROCEDURE
    80 - J5.1 Insulation
    80 - J5.2 Sheath
    81 - J6 REPORT
    82 - APPENDIX K - TEST METHOD 12: DETERMINATION OF HEAT SHOCK
    82 - K1 SCOPE
    82 - K2 PRINCIPLE
    82 - K3 APPARATUS
    82 - K4 TEST SPECIMEN
    82 - K5 CONDITIONING
    82 - K6 PROCEDURE
    82 - K7 REPORT
    83 - APPENDIX L - TEST METHOD 13: DETERMINATION OF ENVIRONMENTAL STRESS-CRACKING
    83 - L1 SCOPE
    83 - L2 PRINCIPLE
    83 - L3 DEFINITIONS
    83 - L3.1 Stress crack
    83 - L3.2 Stress crack failure
    83 - L4 APPARATUS
    84 - L5 REAGENT
    84 - L6 PROCEDURE
    84 - L6.1 Test specimens
    85 - L6.2 Annealing of test specimens
    85 - L6.3 Making the controlled imperfections
    85 - L6.4 Bending test specimens
    86 - L6.5 Inspection of specimens
    86 - L7 REPORT
    89 - APPENDIX M - TEST METHOD 14: DETERMINATION OF BOND STRENGTH
    89 - M1 SCOPE
    89 - M2 PRINCIPLE
    89 - M3 APPARATUS
    89 - M4 AGEING
    89 - M5 CONDITIONING
    90 - M6 TEST SPECIMENS
    91 - M7 PROCEDURE
    92 - M8 CALCULATION
    92 - M9 REPORT
    93 - APPENDIX N - TEST METHOD 15: DETERMINATION OF BENDING PERFORMANCE
    93 - N1 SCOPE
    93 - N2 PRINCIPLE
    93 - N3 APPARATUS
    93 - N4 TEST SPECIMEN
    93 - N5 CONDITIONING
    93 - N6 PROCEDURE
    93 - N7 REPORT
    94 - APPENDIX O - TEST METHOD 16 AND 17: CONFIRMATION OF STABILIZER TYPE AND DETERMINATION OF STABILIZER CONCENTRATION
    94 - O1 SCOPE
    94 - O2 PRINCIPLE
    94 - O3 APPARATUS
    95 - O4 REAGENTS
    95 - O4.1 General
    96 - O4.2 Eluents
    96 - O5 TEST SPECIMEN
    97 - O6 PROCEDURE
    97 - O6.1 Extraction of stabilizers
    98 - O6.2 Preparation of standards
    98 - O6.3 Chromatography conditions and analysis
    99 - O7 CALCULATION
    100 - O8 CONFIRMATION
    100 - O9 ACCURACY
    100 - O10 CHROMATOGRAPHIC COLUMN SPECIFICATION
    100 - O10.1 General
    101 - O10.2 Test conditions
    101 - O10.3 Calculations
    102 - O11 REPORT
    103 - APPENDIX P - TEST METHOD 18: DETERMINATION OF COMPATIBILITY OF PE INSULATION WITH FILLING COMPOUND
    103 - P1 SCOPE
    103 - P2 PRINCIPLE
    103 - P3 APPARATUS
    103 - P4 TEST SPECIMEN
    105 - P5 PROCEDURE
    106 - P6 CALCULATIONS
    108 - P7 REPORT
    109 - APPENDIX Q - TEST METHOD 19: DETERMINATION OF CORROSION
    109 - Q1 SCOPE
    109 - Q2 PRINCIPLE
    109 - Q3 APPARATUS
    109 - Q4 TEST SPECIMEN
    109 - Q5 CONDITIONING
    109 - Q6 PROCEDURE
    109 - Q7 REPORT
    110 - APPENDIX R - TEST METHOD 20: DETERMINATION OF VOLATILE LOSS
    110 - R1 SCOPE
    110 - R2 PRINCIPLE
    110 - R3 APPARATUS
    110 - R4 TEST SPECIMEN
    110 - R4.1 Insulation
    111 - R4.2 Sheath or jacket
    111 - R5 PROCEDURE
    111 - R6 CALCULATIONS
    111 - R7 REPORT
    112 - APPENDIX S - TEST METHOD 21: DETERMINATION OF CARBON BLACK CONCENTRATION
    112 - S1 SCOPE
    112 - S2 PRINCIPLE
    112 - S3 APPARATUS
    112 - S4 TEST SPECIMEN
    112 - S5 PROCEDURE
    113 - S6 CALCULATIONS
    113 - S7 REPORT
    114 - APPENDIX T - TEST METHOD 22: DETERMINATION OF CARBON BLACK DISPERSION
    114 - T1 SCOPE
    114 - T2 PRINCIPLE
    114 - T3 APPARATUS
    114 - T4 TEST SPECIMEN
    114 - T4.1 Hot stage preparation for compound
    115 - T4.2 Cut preparation for sheath and jacket
    115 - T5 PROCEDURE
    115 - T6 REPORT
    118 - APPENDIX U - TEST METHOD 23: DETERMINATION OF COLOUR DIFFERENCE BY VISUAL ASSESSMENT
    118 - U1 SCOPE
    118 - U2 PRINCIPLE
    118 - U3 APPARATUS
    118 - U4 TEST SPECIMEN
    118 - U4.1 Insulation
    118 - U4.2 Sheath/jacket
    119 - U5 PROCEDURE
    119 - U6 REPORT
    121 - APPENDIX V - TEST METHOD 24: DETERMINATION OF COLOUR DIFFERENCE BY INSTRUMENTAL ASSESSMENT
    121 - V1 SCOPE
    121 - V2 PRINCIPLE
    121 - V3 APPARATUS
    121 - V4 TEST SPECIMENS
    121 - V5 PROCEDURE
    121 - V6 CALCULATION
    121 - V7 REPORT
    122 - APPENDIX W - TEST METHOD 25: QUALITATIVE EVALUATION OF BLEEDING OF COLORANTS
    122 - W1 SCOPE
    122 - W2 PRINCIPLE
    122 - W3 APPARATUS
    123 - W4 SPECIMENS
    123 - W5 PROCEDURE
    123 - W6 REPORT
    124 - APPENDIX X - TEST METHOD 26: DETERMINATION OF COLOURFASTNESS TO DAYLIGHT
    124 - X1 SCOPE
    124 - X2 PRINCIPLE
    124 - X3 APPARATUS
    125 - X4 TEST SPECIMEN
    125 - X5 PROCEDURE
    125 - X5.1 Mounting of test specimens
    125 - X5.2 Mounting of standards
    125 - X5.3 Glass lid
    126 - X5.4 Determination of exposure stage
    126 - X5.5 Determination of change in colour after exposure
    126 - X6 REPORT
    129 - APPENDIX Y - TEST METHOD 27: DETERMINATION OF COLOURFASTNESS TO WATER
    129 - Y1 SCOPE
    129 - Y2 PRINCIPLE
    129 - Y3 APPARATUS
    129 - Y4 TEST SPECIMEN
    129 - Y4.1 Insulation
    129 - Y4.2 Sheath or jacket
    130 - Y5 PROCEDURE
    130 - Y6 REPORT
    131 - APPENDIX Z - TEST METHOD 28: PLASTICIZER COMPATIBILITY
    131 - Z1 SCOPE
    131 - Z2 APPLICATION
    131 - Z3 PROCEDURE
    131 - Z4 REPORT
    132 - APPENDIX AA - TEST METHOD 29: VOLUME RESISTIVITY
    132 - AA1 SCOPE
    132 - AA2 PRINCIPLE
    132 - AA3 APPARATUS
    132 - AA4 TEST SPECIMEN
    132 - AA4.1 Insulation conductors
    132 - AA4.2 Completed cables
    132 - AA5 PROCEDURE
    133 - AA6 CALCULATION
    133 - AA7 REPORT
    134 - APPENDIX BB - TEST METHOD 30: DIELECTRIC STRENGTH
    134 - BB1 SCOPE
    134 - BB2 PRINCIPLE
    134 - BB3 APPARATUS
    134 - BB4 TEST SPECIMEN
    134 - BB5 PROCEDURE
    134 - BB6 REPORT
    135 - APPENDIX CC - TEST METHOD 31: SPARK TEST
    135 - CC1 SCOPE
    135 - CC2 PRINCIPLE
    135 - CC3 APPARATUS
    135 - CC4 PROCEDURE
    135 - CC5 REPORT
    136 - APPENDIX DD - TEST METHOD 32 AND 33: DETERMINATION OF DIELECTRIC DISSIPATION FACTOR AND RELATIVE PERMITTIVITY
    136 - DD1 SCOPE
    136 - DD2 PRINCIPLE
    136 - DD3 APPARATUS
    137 - DD4 TEST SPECIMEN
    137 - DD5 CONDITIONING OF TEST SPECIMENS, CELL AND STANDARD LIQUID
    137 - DD6 PROCEDURE
    137 - DD6.1 Preliminary
    137 - DD6.2 Cell containing standard liquid only
    138 - DD6.3 Determination of system constant
    138 - DD6.4 Cell containing standard liquid and PE
    139 - DD7 CALCULATIONS
    139 - DD8 REPORT
    140 - DD9 REFERENCE
    141 - APPENDIX EE - TEST METHOD 34: DETERMINATION OF COMBUSTION
    141 - EE1 SCOPE
    141 - EE2 PRINCIPLE
    141 - EE3 APPARATUS
    141 - EE4 TEST SPECIMEN
    141 - EE4.1 Insulation
    141 - EE4.2 Sheath or jacket
    141 - EE5 CONDITIONING
    141 - EE6 PROCEDURE
    142 - EE7 REPORT
    143 - APPENDIX FF - TEST METHOD 35: SIMULTANEOUS DETERMINATION OF IGNITABILITY, FLAME PROPAGATION, HEAT RELEASE AND SMOKE RELEASE
    143 - FF1 SCOPE
    143 - FF2 PRINCIPLE
    143 - FF3 APPARATUS
    143 - FF4 TEST SPECIMEN
    144 - FF5 CONDITIONING
    144 - FF6 PROCEDURE
    144 - FF7 REPORT
    145 - APPENDIX GG - TEST METHOD 36: DETERMINATION OF DRIP
    145 - GG1 SCOPE
    145 - GG2 PRINCIPLE
    145 - GG3 APPARATUS
    145 - GG4 REAGENT
    145 - GG5 TEST SPECIMEN
    145 - GG6 CONDITIONING
    145 - GG7 PROCEDURE
    146 - GG8 REPORT
    148 - APPENDIX HH - PREPARATION OF COMPRESSION MOULDED PE PLAQUE
    148 - HH1 SCOPE
    148 - HH2 PRINCIPLE
    148 - HH3 APPARATUS
    149 - HH4 TEST SPECIMENS
    149 - HH5 PROCEDURE
    149 - HH5.1 Preparation of crepe
    150 - HH5.2 Preparation of plaque
    151 - HH6 CHECKING THE PLAQUE
    153 - APPENDIX II - PREPARATION OF COMPRESSION MOULDED PVC PLAQUE
    153 - II1 SCOPE
    153 - II2 PRINCIPLE
    153 - II3 APPARATUS
    153 - II4 PROCEDURE
    153 - II4.1 Preliminary
    153 - II4.2 Preparation
    155 - APPENDIX JJ - PURCHASING GUIDELINES
    155 - JJ1 GENERAL
    155 - JJ2 INFORMATION TO BE SUPPLIED BY THE PURCHASER

    Abstract - (Show below) - (Hide below)

    This Standard specifies the material requirements of the finished products and some of the the compounds used to manufacture telecommunication cables and provides test methods to evaluate the properties specified.

    Scope - (Show below) - (Hide below)

    This Standard specifies the material requirements of the finished products and some of the compounds used to manufacture telecommunication cables and provides test methods to evaluate the properties specified. The Standard specifies the requirement for the composition, physical and electrical performance and test methods of various materials, insulation, sheath and jacket as follows:(a) Sections 2 to 15 Sections 2 to 15 specify the requirements of the compounds and finished products.(b) Appendices A to II Appendices A to II provide a set of reference test methods for determination of compliance with the requirements of this Standard. NOTE: Appendix JJ provides recommendations for purchasing guidelines to be supplied at the time of enquiry or order of the cable. This Standard does not cover cables using materials that are semi-conductive. This Standard does not include such aspects of telecommunication cables as spacers or cores in co-axial cables. This Standard does not include dimensions or electrical requirements of completed cables.

    General Product Information - (Show below) - (Hide below)

    Committee CT-001
    Document Type Standard
    Publisher Standards Australia
    Status Superseded
    Superseded By
    Supersedes
    Under Revision

    History - (Show below) - (Hide below)

    First published as AS 1049-1971.Second edition 1986.Third edition 1996.Fourth edition 2000.Fifth edition 2003. First published as AS 1049-1971. Second edition 1986. Third edition 1996. Fourth edition 2000. Fifth edition 2003.

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    AS 4004-1992 Lighting booths for visual assessment of colour and colour matching
    AS/NZS 2122.2:1999 Methods of test for determining combustion propagation characteristics of plastics - Determination of minimum oxygen concentration for flame propagation following top surface ignition of vertically orientated specimens
    AS/NZS 1660.2.3:1998 Test methods for electric cables, cords and conductors Insulation, extruded semi-conductive screens and non-metallic sheaths - Methods specific to PVC and halogen free thermoplastic materials (Reconfirmed 2017)
    AS 1193-1989 Plastics - Methods for determining the density and relative density of non-cellular plastics
    AS 2700-1996 Colour Standards for general purposes - Swatches
    AS/NZS 1660.5.4:1998 Test methods for electric cables, cords and conductors - Fire tests - Determination of degree of acidity of gases evolved during the combustion of materials taken from electric cables by measuring pH and conductivity
    AS/NZS 1660.3:1998 Test methods for electric cables, cords and conductors Electrical tests (Reconfirmed 2017)
    AS 1886-1991 Glossary of terms relating to plastics
    AS 4004-2006 Lighting booths for visual assessment of colour and colour matching
    AS 1152-1993 Specification for test sieves
    AS 2164-2003 Laboratory glassware - One-mark volumetric flasks
    AS 2193-2002 Calibration and classification of force-measuring systems
    AS 2193-2005 Calibration and classification of force-measuring systems (Reconfirmed 2017)
    AS 2001.4.1-1996 Methods of test for textiles Colourfastness tests - Definitions and general requirements
    AS/NZS 1660.2.1:1998 Test methods for electric cables, cords and conductors Insulation, extruded semi-conductive screens and non-metallic sheaths - Methods for general application (Reconfirmed 2017)
    AS/NZS 1580.601.3:1994 Paints and related materials - Methods of test Colour - Methods of colour measurement (Reconfirmed 2013)

    Standards Referencing This Book - (Show below) - (Hide below)

    AS/ACIF S008-2006 Requirements for customer cabling products
    AS/NZS 2276.3:2002 Cables for traffic signal installations Loop cable for vehicle detectors (Reconfirmed 2017)
    AS/NZS 2276.2:1998 Cables for traffic signal installations Feeder cable for vehicle detectors
    AS/NZS 4129:2008 Fittings for polyethylene (PE) pipes for pressure applications
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