AS 4058-1992

1 - AS 4058:1992 PRECAST CONCRETE PIPES (PRESSURE AND NON-PRESSURE)
4 - PREFACE
5 - CONTENTS
6 - SECTION 1 - SCOPE AND GENERAL
6 - 1.1 SCOPE
6 - 1.2 REFERENCED DOCUMENTS
6 - 1.3 DEFINITIONS
6 - 1.3.1 Administrative definitions
7 - 1.3.2 Technical definitions
7 - 1.4 CLASSIFICATION OF PIPES
7 - 1.4.1 General
7 - 1.4.2 Size class
7 - 1.4.3 Load class
8 - 1.5 MARKING
8 - 1.5.1 General
8 - 1.5.2 Colour coding for load-class
10 - SECTION 2 - MATERIALS
10 - 2.1 SCOPE OF SECTION
10 - 2.2 CONCRETE MATERIALS
10 - 2.2.1 Cement
10 - 2.2.2 Supplementary cementitious materials
10 - 2.2.3 Aggregates
10 - 2.2.4 Water
10 - 2.2.5 Admixtures
10 - 2.2.6 Restriction on chemical content
10 - 2.3 REINFORCEMENT
10 - 2.4 JOINT MATERIALS
11 - SECTION 3 - MANUFACTURE, HANDLING AND STORAGE
11 - 3.1 MEASUREMENT OF DIMENSIONS
11 - 3.1.1 General
11 - 3.1.2 Internal diameter
11 - 3.1.3 External diameter
11 - 3.1.4 Wall thickness
11 - 3.1.5 Effective length
11 - 3.1.6 Squareness of ends
11 - 3.2 TOLERANCES
11 - 3.2.1 General
11 - 3.2.2 Design diameter
12 - 3.2.3 Wall thickness
12 - 3.2.4 Effective length
12 - 3.2.5 End squareness
12 - 3.2.6 Straightness
12 - 3.3 WORKMANSHIP AND FINISH
12 - 3.3.1 Joints
12 - 3.3.2 Reinforcement
13 - 3.3.3 Concrete
13 - 3.3.4 Reinforced pipes - Classification of defects
14 - 3.3.5 Unreinforced pipes - defects
14 - 3.4 HANDLING AND STORAGE
14 - 3.4.1 General
15 - 3.4.2 Lifting holes
15 - 3.4.3 Lifting elements
16 - SECTION 4 - SAMPLING AND TESTING
16 - 4.1 GENERAL
16 - 4.1.1 Facilities for sampling and testing
16 - 4.1.2 Sampling and testing procedures
16 - 4.1.3 Required tests
16 - 4.2 TYPE TESTING
16 - 4.2.1 General
16 - 4.2.2 Manufacture
16 - 4.2.3 Testing
17 - 4.2.4 Crack load
17 - 4.2.5 Ultimate load
17 - 4.2.6 Hydrostatic pressure
17 - 4.2.7 Water absorption
18 - 4.2.8 Cover
18 - 4.2.9 Dimensional accuracy
18 - 4.2.10 Joint assembly (applicable to flexible joints only)
18 - 4.3 ROUTINE SAMPLING AND TESTING
18 - 4.3.1 General
18 - 4.3.2 Sampling
18 - 4.3.3 Testing
19 - APPENDIX A - SAMPLING SCHEME FOR ROUTINE TESTING
19 - A1 SCOPE
19 - A2 GENERAL REQUIREMENTS
19 - A2.1 Size of batch
19 - A2.2 Inspection modes and switching rules
19 - A2.2.1 Application
19 - A2.2.2 Inspection modes
19 - A2.2.3 Switching rules
19 - A3 SAMPLING PLANS
19 - A3.1 Sampling plan for crack load testing
20 - A3.2 Sampling plan for ultimate load testing
20 - A3.3 Sampling plan for pressure testing
21 - A3.4 Sampling plan for water absorption testing
21 - A3.5 Sampling plan for cover testing
21 - A3.6 Sampling plan for dimensional accuracy testing
22 - APPENDIX B - PURCHASING GUIDELINES
22 - B1 GENERAL
22 - B2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
22 - B3 INFORMATION TO BE SUPPLIED BY THE MANUFACTURER
23 - APPENDIX C - METHODS FOR LOAD TESTING OF PIPES
23 - C1 SCOPE
23 - C2 APPLICATION
23 - C3 APPARATUS
23 - C3.1 Loading rig
23 - C3.2 Standard feeler gauges
23 - C3.3 Timber bearers
23 - C4 SAMPLE PREPARATION
23 - C5 GENERAL TEST CONSIDERATIONS
23 - C5.1 Positioning of pipe
23 - C5.2 Rate of loading
23 - C5.3 Selection and measurement of crack width
26 - C6 PROCEDURE FOR CRACK LOAD TEST
26 - C6.1 General
26 - C6.2 Maximum test load
26 - C6.3 Determination of test crack width
26 - C6.3.1 Unreinforced pipes
26 - C6.3.2 Reinforced pipes
26 - C7 PROCEDURE FOR ULTIMATE LOAD TEST (Reinforced pi pes only)
26 - C7.1 General
26 - C7.2 Maximum test load
26 - C8 RECORDS AND REPORTS
26 - C8.1 General
26 - C8.2 Records
27 - APPENDIX D - METHODS FOR PRESSURE TESTING OF RUBBER RING JOINTED PIPES
27 - D1 SCOPE
27 - D2 APPARATUS
27 - D2.1 Pressurizing equipment
27 - D2.2 End caps
27 - D2.3 Pressure indicator
27 - D2.4 Pipe support
27 - D3 SAMPLE PREPARATION
27 - D.3.1 General
27 - D3.2 Positioning of pipe and end caps
27 - D3.3 Preparations for testing
27 - D4 TEST PROCEDURES
27 - D4.1 Procedure for a specified pressure test
27 - D4.1.1 Pressurization and inspection
29 - D4.1.2 Failure of pipe barrel
29 - D4.1.3 Failure of joint
29 - D4.2 Procedure for an ultimate pressure test
29 - D5 RECORDS
30 - APPENDIX E - GUIDE TO CONCENTRATION LIMITS APPLICABLE TO SOME CONSTITUENTS OF THE BURIED ENVIRONMENT
30 - E1 SCOPE
30 - E2 CONCENTRATION GUIDE
31 - APPENDIX F - METHOD FOR ABSORPTION TESTING OF CONCRETE PIPES
31 - F1 SCOPE
31 - F2 PRINCIPLE
31 - F3 APPARATUS
31 - F3.1 Drying oven
31 - F3.2 Balance
31 - F3.3 Desiccator
31 - F3.4 Urn
31 - F3.5 Cutting and grinding equipment
31 - F3.6 Absorbent paper or cloth
31 - F3.7 A rack or similar support
31 - F4 CONDITION OF SAMPLE PIPES
31 - F5 PREPARATION OF TEST SPECIMEN
31 - F6 TEST PROCEDURES
31 - F6.1 General
31 - F6.2 Procedures
31 - F6.2.1 Determination of dry mass
32 - F6.2.2 Immersion procedure
32 - F6.2.3 Determination of saturated surface-dry mass
32 - F7 CALCULATIONS
32 - F8 RECORDS AND REPORTS
32 - F8.1 General
32 - F8.2 Records
33 - APPENDIX G - METHODS FOR COVER TESTING OF REINFORCED CONCRETE PIPES
33 - G1 SCOPE AND GENERAL
33 - G2 PRINCIPLE
33 - G3 APPARATUS
33 - G3.1 Cutting tools
33 - G3.2 Cover meter
33 - G4 CONDITION OF SAMPLE PIPE
33 - G5 TEST PROCEDURE
33 - G5.1 Direct method
33 - G5.1.1 Location of chases
33 - G5.1.2 Procedure
33 - G5.2 Indirect method
33 - G5.2.1 Calibration of meter
33 - G5.2.2 Procedure
33 - G6 RECORDS
33 - G6.1 General
34 - G6.2 Records
35 - APPENDIX H - METHOD FOR JOINT ASSEMBLY TESTING OF RUBBER RING JOINTED CONCRETE PIPES
35 - H1 SCOPE
35 - H2 PRINCIPLE
35 - H3 PROCEDURE
35 - H4 RECORDS AND REPORTS
35 - H4.1 General
35 - H4.2 Records

Specifies requirements for precast concrete pipes for use as water supply, stormwater, wastewater and sewerage pipes. Special requirements are given for pressure and non-pressure applications and for pipes used with sewerage or in marine environments. The Standard includes requirements for frequency of testing and the determination of compliance, and a guide which indicates the critical levels of a selection of chemical components of the buried environment. It is intended that the Standard be used in conjunction with AS 3725.

This Standard describes minimum requirements for the materials to be used in, and the manufacture of, controlled quality precast concrete pipes. It also describes methods of sampling, testing and classifying concrete pipes manufactured in accordance with this Standard. This Standard applies to circular precast pipes manufactured from concrete, unreinforced or with circumferential steel reinforcement, that are intended for the conveyance of non-pressurized or pressurized supply water, stormwater, wastewater, or sewage.It is not intended to apply to cast-in-situ pipes, box culverts, or structural members covered by other Australian Standards. This Standard also does not apply to precast-prestressed concrete pipe, embedded steel cylinder pipe, fibre-reinforced concrete pipe or to precast concrete cylindrical access chamber components.Special requirements for fittings fabricated from pipes complying with this Standard are not specified in this Standard.NOTES:This Standard does not cover the assessment of external service loads to which a pipe will be subjected in a particular installation. Purchasers should therefore satisfy themselves that the class of pipe specified or selected on the basis of this Standard is suitable for its intended application. For buried pipes, reference to AS 3725 is required for this purpose. Guidance on the information to be supplied between purchaser and supplier at the time of enquiry or order is given in Appendix B.

First published in part as AS A35-1957.AS A124 first published 1962.AS A35-1957 revised and redesignated AS 1342-1973.AS A124-1962 revised and redesignated AS 1392-1974.AS 1342-1973 and AS 1392-1974 revised, amalgamated and redesignated AS 4058-1992. First published in part as AS A35-1957. AS A124 first published 1962. AS A35-1957 revised and redesignated AS 1342-1973. AS A124-1962 revised and redesignated AS 1392-1974. AS 1342-1973 and AS 1392-1974 revised, amalgamated and redesignated AS 4058-1992.