• BS 2633:1987

    Current The latest, up-to-date edition.

    Specification for Class I arc welding of ferritic steel pipework for carrying fluids

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  29-05-1987

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Committees responsible
    Specification
    Section one. General
    1. Scope
    2. Information and requirements to be agreed and to
         be documented
    3. Parent metal
    4. Condition of pipes
    5. Weld metal
    6. Gases for shielding and purging
    7. Equipment
    8. Welding processes
    9. Backing rings
    10. Joint preparation
    11. Proximity of welds
    12. Fusion faces
    13. Assembly for welding
    14. Purging
    15. Damage to parent metal by arc strikes
    16. Inter-run cleaning
    17. Cold pull
    18. Pre-heating for cutting and welding
    19. Change of pre-heating with welding process
    20. Continuity of welding and pre-heating
    21. Dressing of welds in 1/2 Cr 1/2 Mo 1/4 V pipes
    22. Post-weld heat treatment
    23. Temperature measurement
    24. Transition joints between dissimilar steels
    Section two. Butt joints
    25. General
    26. All types of butt joint
    27. Gusseted bends
    Section three. Branches and small bore connections
    28. General
    29. Branches
    Section four. Socket-welding fittings
    30. General
    31. Socket joint details
    Section five. Reinforcement of welded branch connections
                  (compensation)
    32. General
    33. Preparation and assembly
    34. Welding procedure
    Section six. Structural attachments
    35. General
    36. Welding procedure
    Section seven. Flanges
    37. General
    38. Welding neck flanges
    39. Plate flanges
    Section eight. Inspection
    40. Requirements for visual examination of completed
         welds
    41. Non-destructive testing
    42. Defect limitations
    Section nine. Rectification of defective welds
    43. Removal of defects
    44. Preparation for re-welding
    45. Re-welding
    Section ten. Welding procedure approval
    46. General
    47. Attachments to thin pipes
    48. Impact test (when required)
    Section eleven. Welder approval
    49. General
    50. Attachments to thin pipes
    Appendices
    A. Classes of operating conditions
    B. Grades of steel in British Standards and similar
         grades for pipe in ASTM and DIN standards
    C. Guidance on suitable types of weld metal
    D. Typical joint preparations
    E. Guidance on welding transition joints between
         ferritic steel and austenitic stainless steel
    F. Guidance on the use of methods of non-destructive
         testing
    Tables
    1. Parent metals
    2. Methods of making initial root runs in butt joints
    3. Material for steel backing rings
    4. Pre-heating for thermal cutting
    5. Pre-heating for welding
    6. Post-weld heat treatment
    7. Typical limits for bore difference and alignment
         for manual welding
    8. Penetration of root bead
    9. Defect limits
    10. Classes of operating conditions
    11. Grades of steel in British Standards
    12. Grades in ASTM and DIN standards of similar
         weldability to British Standard grades of pipe
    13. British Standards for electrodes and filler wires
    Figures
    1. Permissible types of permanent backing ring
    2. Types of backing ring not permissible
    3. Permissible types of temporary steel backing ring
    4. Example of proximity of attachment weld
    5. Area (shaded) to be heated for the local treatment
         of branch connections
    6. Post-weld heat treatment heating and cooling rates
         for materials other than 1/2 Cr 1/2 Mo 1/4 V and
         2 1/4 Cr 1 Mo steels
    7. Segmental bends
    8. Cut-and-shut bend
    9. Socket joint details
    10. Welding neck flange
    11. Typical butt joint preparations for use with metal-
         arc welding, with backing ring for single or
         double root run
    12. Typical butt joint preparations for use with metal-
         arc welding, with backing ring where protrusion
         into the bore is not permissible
    13. Typical butt joint preparations for use with metal-
         arc welding without backing ring
    14. Typical butt joint preparations for use with manual
         TIG welding, with or without filler wire
    15. Typical butt joint preparations for use with TIG
         welding for the root run, with or without filler
         wire, or with fusible insert
    16. Typical butt joint preparations using a narrow gap
    17. Typical preparation and assembly of set-on right
         angle branches without backing
    18. Typical preparation and assembly of set-on sloping
         branches without backing
    19. Typical preparation and assembly of set-in branches
         (access from inside pipe)
    20. Typical preparation and assembly of set-on right
         angles branches with temporary backing
    21. Typical preparation and assembly of set-on sloping
         branches with temporary backing
    22. Typical set-on connection
    23. Typical small bore connections
    24. Typical 'face and back' welded-on flange
    25. Typical 'bore and back' welded-on flange
    26. Typical 'bore and back' weldon-on flange for
         positional welding
    27. Typical 'face and fillet' welded-on flange
    28. Typical 'bore and fillet' welded-on flange
    29. Typical 'bore and fillet' welded-on flange for
         positional welding
    30. Typical 'slip on' welded-on flange
    31. Typical 'slip on' hubbed welded-on flange
    32. Typical 'face and fillet' hubbed welded-on flange

    Abstract - (Show below) - (Hide below)

    Arc welding using manual, semi-automatic or automatic processes; parent metals, welding consumables, preparation for welding, butt joints, branches, attachments, flanges, inspection, acceptance criteria, procedure and welder approval tests.

    Scope - (Show below) - (Hide below)

    This British Standard specifies requirements for both shop and site class I arc welding, using manual, semi-automatic, automatic and mechanized welding processes or combinations of these, of joints in ferritic steel pipework intended to carry fluids.

    In addition to the definitive requirements, this standard also requires the items detailed in clause2 to be documented. For compliance with this standard, both the definitive requirements and the documented items have to be satisfied.

    NOTE The titles of the publications referred to in this standard are listed on page 54.

    General Product Information - (Show below) - (Hide below)

    Committee WEE/36
    Development Note Supersedes 85/73616 DC, 90/73005 DC, 95/706851 DC and BS 2633(1973). (06/2005) Reviewed and confirmed by BSI, December 2011. (11/2011)
    Document Type Standard
    Publisher British Standards Institution
    Status Current

    Standards Referencing This Book - (Show below) - (Hide below)

    BS 3602-2:1978 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevatedtemperature properties Submerged arc welded tubes
    BS 3923-1:1986 Methods for ultrasonic examination of welds Methods for manual examination of fusion welds in ferritic steels
    BS 6443:1984 Method for penetrant flaw detection
    BS 2640:1982 Specification for Class II oxy-acetylene welding of carbon steel pipework for carrying fluids
    BS EN 439:1994 Welding consumables. Shielding gases for arc welding and cutting
    BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
    BS 4504-3.1:1989 Circular flanges for pipes, valves and fittings (PN designated). Steel, cast iron and copper alloy flanges Specification for steel flanges
    BS 1821:1982 Specification for class I oxy-acetylene welding of ferritic steel pipework for carrying fluids
    BS 3606:1978 Specification for steel tubes for heat exchangers
    BS EN 288-2:1992 Specification and approval of welding procedures for metallic materials Welding procedures specification for arc welding
    BS 5289:1976 Code of practice. Visual inspection of fusion welded joints
    BS 1640-3:1968 Specification for steel butt-welding pipe fittings for the petroleum industry Wrought carbon and ferritic alloy steel fittings. Metric units
    BS EN 287-2:1992 Approval testing of welders for fusion welding Aluminium and aluminium alloys
    BS 4204:1981 Specification for flash welding of steel tubes for pressure applications
    BS 3059-2:1978 Specification for steel boiler and superheater tubes Carbon, alloy and austenitic stainless steel tubes with specified elevated temperature properties
    BS 1560-3.1:1989 Circular flanges for pipes, valves and fittings (Class designated). Steel, cast iron and copper alloy flanges Specification for steel flanges
    BS 1965-1:1963 Specification for butt-welding pipe fittings for pressure purposes Carbon steel
    BS 6084:1981 Method of test for comparison of prefabrication primers by porosity rating in arc welding
    BS PD6493(1980) : LATEST GUIDANCE ON SOME METHODS FOR THE DERIVATION OF ACCEPTANCE LEVELS FOR DEFECTS IN FUSION WELDED JOINTS
    BS 6072:1981 Method for magnetic particle flaw detection
    BS 3602-1:1987 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties Specification for seamless and electric resistance welded including induction welded tubes
    BS EN 440:1995 Welding consumables. Wire electrodes and deposits for gas shielded metal arc welding of non alloy and fine grain steels. Classification
    BS 6693-2:1986 Diffusible hydrogen Method for determination of hydrogen in manual metal-arc weld metal
    BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
    BS EN 499:1995 Welding consumables. Covered electrodes for manual metal arc welding of non alloy and fine grain steels. Classification
    BS 4105:1967 Specification for liquid carbon dioxide, industrial
    BS EN 30012-1:1994 Quality assurance requirements for measuring equipment. Metrological confirmation system for measuring equipment
    BS 2901-2:1983 Specification for filler rods and wires for gas-shielded arc welding Austenitic stainless steels
    BS 4504-1:1969 Circular flanges for pipes, valves and fittings (PN designated) Ferrous
    BS EN ISO 9000:2015 Quality management systems. Fundamentals and vocabulary
    BS EN 288-1:1992 Specification and approval of welding procedures for metallic materials General rules for fusion welding
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