• BS 6990:1989

    Current The latest, up-to-date edition.

    Code of practice for welding on steel pipes containing process fluids or their residuals

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  28-02-1989

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Committees responsible
    Code of practice
    Section one. General
    1 Scope
    2 Definitions
    3 Information, items to be approved and items to be
        agreed and to be documented
    Section two. Safety considerations
    4 Legal requirements
    5 Preliminary considerations
    6 Factors affecting safety
    Section three. Welding
    7 Pipe thickness, temperature and internal pressure
    8 Pipe material
    9 Fitting material
    10 Welding equipment
    11 Electrodes and filler metals
    12 Shielding gases
    13 Approval and testing of welding procedures
    14 Approval and testing of welders
    15 Preparation of pipe
    16 Inspection of fittings
    17 Fusion faces
    18 Preparation for encirclement fitting
    19 Preparation for set-on fitting
    20 Alignment of flanged fittings
    21 Working clearance
    22 Stray arcs
    23 Weather conditions
    24 Preheating
    25 Sequence of welding
    26 Inter-run cleaning
    27 Inspection
    28 Non-destructive testing acceptance criteria
    29 Rectification of welds
    Tables
    1 Welding procedure details
    2 Changes affecting procedure approval (essential
        variables)
    Figures
    1 Typical fittings
    2 Typical longitudinal weld preparation for fitting:
        dimensions and tolerances
    3 Attachment of run-on/run-off plates to backing
        material
    4 Typical yoke-type clamp for encirclement tee
        fittings

    Abstract - (Show below) - (Hide below)

    Covers details prior to, during and after all operations relating to and involving the safe arc welding on ferritic and austenitic steel land or offshore pipelines and process plant pipework which contain or have contained a process fluid and which are at least 5 mm thick.

    Scope - (Show below) - (Hide below)

    This code covers operations relating to and involving arc welding on ferritic steel and austenitic stainless steel land or offshore pipelines and process plant pipework which contain or have contained a process fluid and which are at least 5 mm thick. It gives details of procedures prior to, during and after all these operations. NOTE 1 Welding on pipes of thickness below 5 mm is not covered by this code although it can be undertaken. The code covers manual, semi-automatic and mechanized arc welding by the following processes or combination of processes: manual metal-arc welding; MIG/MAG welding; TIG welding; flux cored arc welding; non-shielded welding. It is essential that the items listed in clause 3 should be fully documented and followed. Welding operations needing post-weld heat treatment for adequate weld quality are not within the scope of this code. This code is not applicable to a pipeline or pipework that has been fully isolated and decontaminated or has not been commissioned. These are covered by other standards such as BS 2633, BS 4677 and BS 4515. This code does not relate to a pipeline or pipework containing a process fluid or its residuals that will become explosively unstable upon the application of heat or will affect the pipe material by rendering it susceptible to ignition, stress corrosion cracking or embrittlement. NOTE 2 The titles of the publications referred to in this code are listed on the inside back cover.

    General Product Information - (Show below) - (Hide below)

    Committee WEE/36
    Development Note Supersedes BS DD39(1974) and 86/78728 DC. (09/2005) Reviewed and confirmed by BSI, December 2011. (11/2011)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    BS 3923-1:1986 Methods for ultrasonic examination of welds Methods for manual examination of fusion welds in ferritic steels
    BS 6443:1984 Method for penetrant flaw detection
    BS EN 60974-12:2011 Arc welding equipment Coupling devices for welding cables
    BS EN 439:1994 Welding consumables. Shielding gases for arc welding and cutting
    BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
    BS 8010-1:1989 Code of practice for pipelines Pipelines on land: general
    BS 5289:1976 Code of practice. Visual inspection of fusion welded joints
    BS EN 169:2002 Personal eye-protection. Filters for welding and related techniques. Transmittance requirements and recommended use
    BS EN 60974-11:2010 Arc welding equipment Electrode holders
    BS 499-1:1983 Welding terms and symbols. Glossary for welding, brazing and thermal cutting
    BS 6072:1981 Method for magnetic particle flaw detection
    BS EN 168:2002 Personal eye-protection. Non-optical test methods
    BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
    BS 5996:1980 Methods for ultrasonic testing and specifying quality grades of ferritic steel plate
    BS 4105:1967 Specification for liquid carbon dioxide, industrial
    BS 6075-14:1981 Methods of sampling and test for sodium hydroxide for industrial use Determination of matter insoluble in water
    BS EN 50078:1994 Torches and guns for arc welding
    BS EN 30012-1:1994 Quality assurance requirements for measuring equipment. Metrological confirmation system for measuring equipment
    BS EN ISO 9000:2015 Quality management systems. Fundamentals and vocabulary
    BS CP2010-2(1970) : 1970 PIPELINES - PART 2: DESIGN AND CONSTRUCTION OF STEEL PIPELINES IN LAND
    BS EN 167:2002 Personal eye protection. Optical test methods
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