• BS ISO 8178-11:2006

    Current The latest, up-to-date edition.

    Reciprocating internal combustion engines. Exhaust emission measurement Test-bed measurement of gaseous and particulate exhaust emissions from engines used in nonroad mobile machinery under transient test conditions

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  28-04-2006

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Symbols and abbreviated terms
       4.1 General symbols
       4.2 Symbols and abbreviations for the fuel composition
       4.3 Symbols and abbreviations for the chemical components
       4.4 Abbreviations
    5 Test conditions
       5.1 Engine test conditions
            5.1.1 Test condition parameter
            5.1.2 Test validity
       5.2 Engines with charge air cooling
       5.3 Power
       5.4 Engine air intake system
       5.5 Engine exhaust system
       5.6 Cooling system
       5.7 Lubricating oil
       5.8 Test fuel
    6 Test cycle
       6.1 General
       6.2 General test sequence
       6.3 Engine mapping procedure
            6.3.1 General
            6.3.2 Determination of the mapping speed range
            6.3.3 Engine mapping curve
            6.3.4 Mapping curve generation
            6.3.5 Alternative mapping
            6.3.6 Replicate tests
       6.4 Generation of the reference test cycle
            6.4.1 Reference speed
            6.4.2 Denormalization of engine speed
            6.4.3 Denormalization of engine torque
            6.4.4 Example of denormalization procedure
       6.5 Dynamometer
            6.5.1 General
            6.5.2 Eddy-current dynamometer
       6.6 Verification of the test run
            6.6.1 Data shift
            6.6.2 Calculation of the cycle work
            6.6.3 Validation statistics of the test cycle
    7 Emissions test run
       7.1 General
       7.2 Preparation of the sampling filters
       7.3 Installation of the measuring equipment
       7.4 Starting and preconditioning the dilution system
            and the engine
       7.5 Starting the particulate sampling system
       7.6 Adjustment of the dilution system
       7.7 Checking the analysers
       7.8 Engine starting procedure
       7.9 Cycle run
            7.9.1 Test sequence
            7.9.2 Analyser response
            7.9.3 Particulate sampling
            7.9.4 Engine stalling
            7.9.5 Operations after test
    8 Principles of emissions measurement
       8.1 General
       8.2 Equivalence
       8.3 Accuracy
    9 Determination of gaseous components in the raw exhaust
       gas and of the particulates with a partial flow dilution
       system
       9.1 General
       9.2 Determination of exhaust gas mass flow
            9.2.1 General
            9.2.2 Response time
            9.2.3 Direct measurement method
            9.2.4 Air and fuel measurement method
            9.2.5 Tracer measurement method
            9.2.6 Air flow and air to fuel ratio measurement method
       9.3 Determination of the gaseous components
            9.3.1 General
            9.3.2 Sampling for gaseous emissions
            9.3.3 Data evaluation
            9.3.4 Calculation of mass emission
            9.3.5 Dry/wet correction
            9.3.6 NO[x] correction for humidity and temperature
            9.3.7 Calculation of the specific emissions
       9.4 Particulate determination
            9.4.1 General
            9.4.2 Particulate sampling
            9.4.3 System response time
            9.4.4 Data evaluation
            9.4.5 Calculation of mass emission
            9.4.6 Particulate correction factor for humidity
            9.4.7 Calculation of the specific emissions
    10 Determination of gaseous and particulate components with
       a full flow dilution system
       10.1 General
       10.2 Determination of the diluted exhaust gas flow
            10.2.1 General
            10.2.2 PDP-CVS system
            10.2.3 CFV-CVS system
            10.2.4 SSV-CVS system
       10.3 Determination of the gaseous components
            10.3.1 General
            10.3.2 Sampling for gaseous emissions
            10.3.3 Data evaluation
            10.3.4 Calculation of mass emission
            10.3.5 Dry/wet correction
            10.3.6 NO[x] correction for humidity and temperature
            10.3.7 Calculation of the specific emissions
       10.4 Particulate determination
            10.4.1 General
            10.4.2 Particulate sampling
            10.4.3 Calculation of mass emission
            10.4.4 Particulate correction factor for humidity
            10.4.5 Calculation of the specific emissions
    11 Measurement equipment for the gaseous components
       11.1 General analyser specifications
            11.1.1 General
            11.1.2 Accuracy
            11.1.3 Precision
            11.1.4 Noise
            11.1.5 Zero drift
            11.1.6 Span drift
            11.1.7 Rise time
            11.1.8 Gas drying
       11.2 Analysers
            11.2.1 General
            11.2.2 Carbon monoxide (CO) analysis
            11.2.3 Carbon dioxide (CO[2]) analysis
            11.2.4 Hydrocarbon (HC) analysis
            11.2.5 Non-methane hydrocarbon (NMHC) analysis
            11.2.6 Oxides of nitrogen (NO[x]) analysis
            11.2.7 Formaldehyde (HCHO) analysis
            11.2.8 Methanol (CH[3]OH) analysis
            11.2.9 Air to fuel measurement
       11.3 Calibration
            11.3.1 General
            11.3.2 Response time check of the analytical system
            11.3.3 Verification of the calibration curve
            11.3.4 Calibration of tracer gas analyser for exhaust
                   flow measurement
            11.3.5 Calibration intervals
       11.4 Analytical system
    12 Measurement equipment for particulates
       12.1 General specifications
            12.1.1 General
            12.1.2 Particulate sampling filters
            12.1.3 Weighing chamber and analytical balance
                   specifications
            12.1.4 Specifications for flow measurement
            12.1.5 Additional specifications
       12.2 Dilution and sampling system
       12.3 Calibration
            12.3.1 General
            12.3.2 Flow measurement
            12.3.3 Determination of the transformation time
                   (partial flow dilution system only)
            12.3.4 Calibration of the CVS system (full flow
                   dilution system only)
            12.3.5 Calibration intervals
    Annex A (normative) NRTC engine dynamometer schedule
    Annex B (normative) Determination of system equivalence
    Annex C (normative) Determination of system sampling error
    Annex D (normative) Carbon flow check
    Annex E (informative) Example of calculation procedure
                          (raw/partial flow)
    Annex F (informative) Ramped modal cycle (RMC)
    Annex G (normative) Statistical equations

    Abstract - (Show below) - (Hide below)

    Specifies the measurement and evaluation methods for gaseous and particulate exhaust emission from reciprocating internal combustion (RIC) engines under transient conditions on a test bed, necessary for determining one value for each exhaust gas pollutant.

    Scope - (Show below) - (Hide below)

    This part of ISO8178 specifies the measurement and evaluation methods for gaseous and particulate exhaust emission from reciprocating internal combustion (RIC) engines under transient conditions on a test bed, necessary for determining one value for each exhaust gas pollutant.

    The specific transient test cycle covered by this part of ISO8178 is applicable to compression-ignition engines for mobile use with a power output between 37kW and 560kW, excluding engines for motor vehicles primarily designed for road use. This part of ISO8178 may be applied to engines used in off-road vehicles and diesel powered off-road industrial equipment as described in 8.3.1.3 of ISO8178-4. This includes e.g. engines for construction equipment including wheel loaders, bulldozers, crawler tractors, crawler loaders, truck-type loaders, off-highway trucks, hydraulic excavators, agricultural equipment, self propelled agricultural vehicles (including tractors), forestry equipment, fork lift trucks, road maintenance equipment and mobile cranes.

    Many of the procedures described below are detailed accounts of laboratory methods, since determining an emissions value requires performing a complex set of individual measurements, rather than obtaining a single measured value. Thus, the results obtained depend as much on the process of performing the measurements as they depend on the engine and test method.

    General Product Information - (Show below) - (Hide below)

    Committee MCE/14/-/3
    Development Note Supersedes 04/30113177 DC (04/2006)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 8178-5:2015 Reciprocating internal combustion engines Exhaust emission measurement Part 5: Test fuels
    ISO 8178-1:2017 Reciprocating internal combustion engines Exhaust emission measurement Part 1: Test-bed measurement systems of gaseous and particulate emissions
    SAE J 1937 : 2011 ENGINE TESTING WITH LOW-TEMPERATURE CHARGE AIR-COOLER SYSTEMS IN A DYNAMOMETER TEST CELL
    ISO 16183:2002 Heavy duty engines — Measurement of gaseous emissions from raw exhaust gas and of particulate emissions using partial flow dilution systems under transient test conditions
    ISO 14396:2002 Reciprocating internal combustion engines Determination and method for the measurement of engine power Additional requirements for exhaust emission tests in accordance with ISO 8178
    ISO 5167-1:2003 Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full Part 1: General principles and requirements
    ISO 5725-2:1994 Accuracy (trueness and precision) of measurement methods and results Part 2: Basic method for the determination of repeatability and reproducibility of a standard measurement method
    ISO 15550:2016 Internal combustion engines Determination and method for the measurement of engine power General requirements
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