• DEFSTAN 61-12(PT0)/2(2006) : 2006

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    WIRES, CORDS AND CABLES, ELECTRICAL - PART 0: GENERAL REQUIREMENTS AND TEST METHODS - GENERAL SPECIFICATION

    Available format(s):  Hardcopy, PDF

    Superseded date:  29-04-2011

    Language(s):  English

    Published date:  01-01-2006

    Publisher:  UK Ministry of Defence Standards

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Warning
    3 Normative References
    4 Abbreviations
    5 Definitions
    6 Packaging and Labelling
    7 Ordering Information
    8 Wire and Cable Categorization
    9 Identification
    10 Materials and Construction
       10.1 Conductors
       10.2 Insulation
       10.3 Fillers
       10.4 Screens
    11 A Guide to the Current Carrying Capacity of Copper
       Conductors
    12 Test Methods
       12.1 Visual Inspection of plated strands or braid
       12.2 Conductor composition
       12.3 Mass per unit length of conductor
       12.4 Strand plating continuity
       12.5 Tensile strength and elongation at break
       12.6 Strand plating adherence
       12.7 Strand plating thickness
       12.8 Conductor electrical resistance
    13 Test Methods
       13.1 Electrical resistance after insulation
       13.2 Solderability
             13.2.1 Specimen preparation
             13.2.2 Requirements
       13.3 Appearance and identification
       13.4 Mass
       13.5 Wire diameters
       13.6 Conductor strand adhesion
       13.7 Insulation Thickness and concentricity
       13.8 Colour
       13.9 Colour stability
       13.10 Colour fastness to light
       13.11 Insulation resistance
       13.12 High voltage immersion
       13.13 High voltage dry spark
       13.14 High voltage dry impulse
       13.15 Surface resistance
       13.16 Overload distance
       13.17 Dielectric Constant
       13.18 Resistance to wet arc tracking
       13.19 Room temperature bend
       13.20 Cold bend
       13.21 Adherence of insulation on conductor
       13.22 Dynamic cut through
       13.23 Notch-propagation resistance
       13.24 Scrape abrasion
       13.25 Wire to wire abrasion
       13.26 Pliability
       13.27 Identification durability
       13.28 Flexing endurance
       13.29 Accelerated ageing
       13.30 Delamination and shrinkage
       13.31 Delamination and insulation blocking
       13.32 Delamination (tape wrapped insulation)
       13.33 Climatic
       13.34 Damp heat steady state
       13.35 Resistance to solder heat
       13.36 Thermal endurance
       13.37 Resistance to fluids
       13.38 Mould growth
       13.39 Flammability
       13.40 Flame Propagation
       13.41 Critical oxygen index
       13.42 Smoke index
       13.43 Toxicity index (limited fire hazard)
       13.44 Temperature index (limited fire hazard)
       13.45 User applied cable marks
    14 Test Methods
       14.1 Cable core tests
    15 Test Methods
       15.1 Mass
       15.2 Cable outer diameter
       15.3 Cable to cable abrasion
       15.4 High voltage immersion
       15.5 High voltage dry stark
       15.6 Cold bend
       15.7 Thermal endurance
       15.8 Insulation resistance (screen to conductor)
       15.9 Room temperature bend
       15.10 Climatic
       15.11 Damp heat steady state
       15.12 Flammability
    16 Test Methods
       16.1 Jacket insulation thickness
       16.2 Appearance and identification
       16.3 Jacket insulation resistance constant
       16.4 Tear resistance
       16.5 Tensile strength and elongation at break
       16.6 Accelerated ageing
       16.7 Thermal endurance
       16.8 Jacket compatibility
       16.9 Hot set
       16.10 Heat shock
       16.11 Pressure test at high temperature
       16.12 Ozone resistance test
       16.13 Elongation at low temperature
       16.14 Resistance to fluids
       16.15 Mould growth
       16.16 Resistance to ultra violet
       16.17 Critical oxygen index
       16.18 Temperature index
       16.19 Toxicity index
       16.20 Smoke index
       16.21 Halogen gas contents
    17 Def Stan Sectional Specification
    18 Def Stan Supplement
    19 List Of Tests And Sample Sizes
    Annex A - Fluid Test List
    Annex B - Colour code for cores in multi-core cables

    Abstract - (Show below) - (Hide below)

    Specifies generic specification for a family of conductors ranging from a nominal cross sectional area (csa) of 0.035 mm[2] to 630 mm[2] and the associated wires, cords and cables which are manufactured using conductors in the above range.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes DEFSTAN 61-12(PT0)/1(1992) (06/2006)
    Document Type Standard
    Publisher UK Ministry of Defence Standards
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    DEFSTAN 02-319/3(2009) : 2009 REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SURFACE SHIPS
    DEFSTAN 07-247(PT1)/2(2006) : 2006 THE SELECTION OF MATERIALS ON THE BASIS OF THEIR FIRE CHARACTERISTICS - PART 1: SELECTION OF MATERIALS ON THE BASIS OF THEIR FIRE CHARACTERISTICS
    DEFSTAN 61-12(PT9)/5(2008) : 2008 WIRES, CORDS AND CABLES ELECTRICAL - METRIC UNITS - PART 9: CABLES AND WIRES ELECTRICAL FOR CABLES, RADIO FREQUENCY INCLUDING LIMITED FIRE HAZARD (LFH) VARIANTS
    DEFSTAN 61-12(PT12)SEC2/3(2010) : 2010 WIRES, CORDS AND CABLES ELECTRICAL - METRIC UNITS - PART 12: SECTION 2: CABLES, TELEPHONE (INTERNAL FOR SWITCHBOARD, DISTRIBUTION & JUMPER WIRING)
    DEFSTAN 07-247(PT1)/3(2009) : 2009 THE SELECTION OF MATERIALS ON THE BASIS OF THEIR FIRE CHARACTERISTICS - PART 1: SELECTION OF MATERIALS ON THE BASIS OF THEIR FIRE CHARACTERISTICS
    DEFSTAN 02-643/3(2010) : 2010 REQUIREMENTS FOR CABLES ELECTRICAL, SUB-MINIATURE AND SMALL MULTI-CORE, LIMITED FIRE HAZARD FOR SPECIAL PURPOSE
    DEFSTAN 61-12(PT8)/4(2008) : 2008 WIRES, CORDS AND CABLES ELECTRICAL - METRIC UNITS - PART 8: PTFE INSULATED EQUIPMENT WIRES
    DEFSTAN 61-12(PT27)/3(2008) : 2008 WIRES, CORDS AND CABLES ELECTRICAL - METRIC UNITS - PART 27: CABLES AND WIRES ELECTRICAL FOR POWER CONNECTIONS TO MOBILE EQUIPMENT
    DEFSTAN 61-12(PT33)SUPP001/5(2008) : 2008 WIRES, CORDS AND CABLES - PART 33: ELECTRICAL AIRFRAME WIRES AND CABLES - SUPPLEMENT 001: CROSS-LINKED ETFE INSULATED CABLES RATED AT 135 DEGREES C AND 150 DEGREES C

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    BS 2713:1966 Specification for 2-ethoxyethanol (ethylene glycol monoethyl ether)
    DEFSTAN 02-713/2(2006) : 2006 DETERMINATION OF THE TOXICITY INDEX OF THE PRODUCTS OF COMBUSTION FROM SMALL SPECIMENS OF MATERIALS
    BS 3G 231:1997 Specification for conductors for general-purpose aircraft electrical cables and aerospace applications
    DEFSTAN 91-46/2(1995) : 1995 DIMETHYL SILICONE FLUID
    MIL-T-43435 Revision B:1974 TAPE, LACING, AND TYING
    BS 6746C:1993 Colour chart for insulation and sheath of electric cables
    BS 6746:1990 Specification for PVC insulation and sheath of electric cables
    DEFSTAN 91-91/5(2005) : 2005 TURBINE FUEL, AVIATION KEROSINE TYPE, JET A-1 NATO CODE: F-35 JOINT SERVICE DESIGNATION: AVTUR
    BS 6899:1991 Specification for rubber insulation and sheath of electric cables
    BS EN 60068-2-61:1994 Environmental testing. Test methods Test Z/ABDM. Climatic sequence
    BS 3G 230:2000 Specification for general requirements for aircraft electrical cables (second series)
    BS 7207:1990 Specification for crude vegetable fats
    DEFSTAN 61-12(PT31)/2(2006) : 2006 WIRES, CORDS AND CABLES, ELECTRICAL - METRIC UNITS - PART 31: SHEATHS - LIMITED FIRE HAZARD
    DEFSTAN 91-87/5(2005) : 2005 TURBINE FUEL, AVIATION KEROSINE TYPE: CONTAINING FUEL SYSTEM ICING INHIBITOR NATO CODE: F-34 JOINT SERVICE DESIGNATION: AVTUR/FSII
    ISO 2574:1994 Aircraft Electrical cables Identification marking
    DEFSTAN 02-641/2(2002) : 2002 DETERMINATION OF THE VERTICAL FLAMMABILITY OF ELECTRIC CABLES
    MIL-C-43616 Revision C:1981 CLEANING COMPOUND, AIRCRAFT SURFACE
    SAE J 1899 : 2011 LUBRICATING OIL, AIRCRAFT PISTON ENGINE (ASHLESS DISPERSANT)
    DEFSTAN 91-48/2(1997) : 1997 HYDRAULIC FLUID, PETROLEUM: SUPERCLEAN NATO CODE: H-515 JOINT SERVICE DESIGNATION: OM-15 HYDRAULIC FLUID, PETROLEUM: NORMAL NATO CODE: H-520 JOINT SERVICE DESIGNATION: OM-18
    BS EN 3475-302:2006 Aerospace series. Cable, electrical, aircraft use. Test methods Voltage proof test
    BS 2782-1 Method 141:1986 Methods of testing plastics. Thermal properties Determination of flammability by oxygen index
    DEFSTAN 02-711/2(2006) : 2006 DETERMINATION OF THE SMOKE INDEX OF THE PRODUCTS OF COMBUSTION FROM SMALL SPECIMENS OF MATERIALS
    ISO 1817:2015 Rubber, vulcanized or thermoplastic Determination of the effect of liquids
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