CHAPTER 1 - INTRODUCTION
CHAPTER 2 - SCOPE
CHAPTER 3 - NORMATIVE REFERENCES
CHAPTER 4 - DEFINITIONS
4.1 Technical Authority (TA)
4.2 Designated Government Representative (DGR)
4.3 Contractor (CTR)
4.4 Quality Control Plan (QCP)
4.5 Process Control Procedure (PCP)
4.6 Personnel Qualification/Certification
4.7 Coating Inspector
CHAPTER 5 - SAFETY
CHAPTER 6 - PERSONNEL REQUIREMENTS
6.1 Blasters' and Painters' Qualifications and
Responsibilities
6.2 Coating Inspector Qualifications
6.3 Coating Inspector Responsibilities
6.4 In-Process Inspections
6.5 Deviations
6.6 Oversight
6.7 CHECKPOINT Develop and Submit QCP
CHAPTER 7 - REFERENCE AREAS
CHAPTER 8 - RECORD KEEPING
8.1 Record Keeping During Surface Preparation and Paint
Application
8.2 Updated PCP
8.3 Completion of Process
8.4 Review of Records for Final Coating Evaluation
CHAPTER 9 - TEMPORARY SERVICES
9.1 Temporary Services
9.2 Restore Labels and Markings
CHAPTER 10 - DATA COLLECTION AND RETENTION
10.1 Forwarding Annexes and Retention of Records
10.2 Log of Equipment and Material Used
CHAPTER 11 - LOCALIZED ENVIRONMENTAL CONDITIONS
11.1 Maintain Localized Environmental Conditions
11.2 Temperatures to be Maintained for Paint Coating Systems
CHAPTER 12 - CONTAMINATION CONTAINMENT AND MASKING
12.1 Contamination Containment and Masking
12.2 Inspect Protective Coatings
12.3 Maintain Cleanliness
12.4 Initial Cleanliness Walk-Through
12.5 In-Process Cleanliness Inspection
12.6 Covering Removal
12.7 Remove Debris
CHAPTER 13 - ISOLATION, BLANKING AND TAGGING REQUIREMENTS
13.1 Isolation, Blanking and Tagging Requirements
13.2 Safety Tagging
13.3 Isolation and Blanking
CHAPTER 14 - PRE-SURFACE PREPARATION
14.1 Pre-Work Survey
14.2 Surface Condition
14.3 Degrease and Fresh Water Wash Down
14.4 CHECKPOINT Pre-Surface Preparation Inspection
CHAPTER 15 - SURFACE PREPARATION
15.1 Monitor Environmental Conditions
15.2 Method 1, Abrasive Blasting
15.3 Method 2, Ultra-High Pressure Water Jetting
15.4 Power Tool Cleaning on Surfaces Where Methods 1 or 2
are not Applicable
15.5 CHECKPOINT Surface Preparation
CHAPTER 16 - PAINTING REQUIREMENTS
16.1 Wet Film Measurements
16.2 Dry Film Thickness Measurements
16.3 Recoat Periods
16.4 Dry Paint for Checkpoints
16.5 Out of Specification Dry Film Thickness
16.6 CHECKPOINT Paint Storage
16.7 Paint Application
16.8 Repairs
CHAPTER 17 - PRIMER COAT APPLICATION
17.1 CHECKPOINT Surface Cleanliness
17.2 Apply Prime Coat
17.3 CHECKPOINT Prime Coat
CHAPTER 18 - STRIPE COAT APPLICATION (WHEN REQUIRED BY DGR):
18.1 Stripe Coat Definition
18.2 Amine Bloom Check
18.3 Apply Stripe Coat
18.4 CHECKPOINT Stripe Coat
CHAPTER 19 - INTERMEDIATE COAT APPLICATION (WHEN APPLICABLE)
19.1 Amine Bloom Check
19.2 Apply Intermediate Coat
19.3 CHECKPOINT Intermediate Coat
CHAPTER 20 - SECOND STRIPE COAT APPLICATION (WHEN REQUIRED BY DGR)
20.1 Amine Bloom Check
20.2 Apply Second Stripe Coat
20.3 CHECKPOINT Second Stripe Coat
CHAPTER 21 - TOPCOAT APPLICATION
21.1 Amine Bloom Check
21.2 Apply Topcoat
21.3 CHECKPOINT Topcoat
CHAPTER 22 - FINAL INSPECTION
22.1 CHECKPOINT Finished Painted Surfaces
22.2 Remove Masking
ANNEX 1 - INSPECTION FORM - ENVIRONMENTAL READINGS IN ACCORDANCE
WITH ISO 8502-4
ANNEX 2 - INSPECTION FORM - SURFACE SOLUBLE SALT CONDUCTIVITY
READINGS IN ACCORDANCE WITH ISO 8502, PARTS 6 AND 9
ANNEX 3 - INSPECTION FORM - SURFACE PROFILE MEASUREMENTS IN
ACCORDANCE WITH ISO 8503
ANNEX 4 - INSPECTION FORM - DRY FILM THICKNESS MEASUREMENTS
IN ACCORDANCE WITH ISO 2178, 2360, OR 19840
ANNEX 5 - INSPECTION LOG - CHECKPOINT ACCEPTANCE SIGN-OFF
ANNEX 6 - INSPECTION LOG - PAINT APPLICATION EQUIPMENT AND
PAINT CONSUMPTION