• AS 4036-1992

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Corrosion of metal - Dissimilar metals in contact in seawater

    Available format(s):  Hardcopy, PDF 1 User, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Superseded date:  30-06-2017

    Language(s):  English

    Published date:  01-01-1992

    Publisher:  Standards Australia

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    Table of Contents - (Show below) - (Hide below)

    1 - AS 4036:1992 CORROSION OF METALS - DISSIMILAR METALS IN CONTACT IN SEAWATER
    4 - PREFACE
    5 - CONTENTS
    6 - FOREWORD
    7 - SECTION 1 - SCOPE AND GENERAL
    7 - 1.1 SCOPE
    7 - 1.2 REFERENCED DOCUMENTS
    7 - 1.3 DEFINITIONS
    8 - SECTION 2 - FACTORS INFLUENCING GALVANIC CORROSION
    8 - 2.1 SCOPE OF SECTION
    8 - 2.2 POTENTIAL DIFFERENCE BETWEEN DISSIMILAR METALS
    8 - 2.3 NATURE OF THE ELECTROLYTE
    9 - 2.4 CATHODE/ANODE AREA RELATIONSHIP
    9 - 2.5 METALLURGICAL CONDITION OF THE METAL
    9 - 2.6 DEFECTS IN METALLIC COATINGS
    9 - 2.6.1 General
    9 - 2.6.2 Cathodic coatings
    9 - 2.6.3 Anodic coatings
    10 - 2.7 NOBLE (CATHODIC) METAL ION CONTAMINATION
    10 - 2.8 CARBONACEOUS MATERIALS
    10 - 2.9 MOVEMENT OF ELECTROLYTE
    10 - 2.10 FORMATION OF SURFACE FILMS (CORROSION PRODUCTS)
    10 - 2.11 POLARITY REVERSAL
    10 - 2.12 TEMPERATURE
    11 - SECTION 3 - CONTROL OF GALVANIC CORROSION
    11 - 3.1 SCOPE OF SECTION
    11 - 3.2 FEATURES OF DESIGN
    11 - 3.3 INSULATION
    11 - 3.4 CATHODIC PROTECTION
    11 - 3.5 COATINGS
    11 - 3.5.1 Metallic coatings
    11 - 3.5.2 Non-metallic coatings
    12 - 3.6 PASSIVATION OF THE METAL SURFACE
    12 - 3.7 JOINTING AND SEALING COMPOUNDS
    12 - 3.8 INHIBITORS
    13 - SECTION 4 - COMPATIBILITY OF DISSIMILAR METALS IN CONTACT
    13 - 4.1 SCOPE OF SECTION
    13 - 4.2 CODE FOR RATING DISSIMILAR METALS
    13 - 4.3 CORROSION RESISTANCE OF DISSIMILAR METALS IN CONTACT WHEN IMMERSED IN SEAWATER
    15 - APPENDIX A - TEST METHOD FOR THE DETERMINATION OF ELECTROCHEMICAL CORROSION RATINGS FOR PAIRS OF DISSIMILAR METALS IMMERSED..
    15 - A1 SCOPE
    15 - A2 PRINCIPLE
    15 - A3 APPARATUS
    15 - A3.1 Zero resistance ammeter (ZRA)
    15 - A3.2 High impedance voltmeter
    15 - A3.3 Test cell holder
    15 - A3.4 Reference electrode
    15 - A3.5 Glassware
    15 - A4 REAGENTS
    15 - A4.1 General
    15 - A4.2 Sodium chloride
    15 - A4.3 Sodium sulfate (anhydrous)
    15 - A4.4 Stock Solution No. 1
    15 - A4.5 Stock Solution No. 2
    18 - A4.6 Sodium hydroxide solution
    18 - A5 PREPARATION OF ARTIFICIAL SEAWATER
    18 - A6 SAMPLE PREPARATION - TYPE 1 (CYLINDRICAL)
    18 - A6.1 General
    18 - A6.2 Sample size
    18 - A6.3 Machining the sample
    18 - A6.4 Electrical connection
    18 - A6.5 Sample mount
    18 - A6.6 Sample assembly
    19 - A6.7 Grinding and polishing
    20 - A7 SAMPLE PREPARATION - TYPE 2 (SHEET)
    20 - A7.1 General
    20 - A7.2 Electrical connection
    21 - A7.3 Sealing
    21 - A7.4 Sample assembly
    21 - A8 PREPARATION FOR TEST
    22 - A9 TEST PROCEDURE
    22 - A9.1 General
    22 - A9.2 Procedure
    22 - A10 METHOD OF DETERMINATION OF CODE FOR THE RATING OF TEST RESULTS
    24 - A11 TEST REPORT
    24 - A12 SIGNIFICANCE OF TEST RESULTS
    25 - APPENDIX B - BASIC THEORY OF GALVANIC CORROSION
    25 - B1 SCOPE OF SECTION
    25 - B2 CORROSION PROCESS
    25 - B3 CORROSION CELLS
    26 - B4 GALVANIC SERIES FOR METALS AND ALLOYS IMMERSED IN SEAWATER BASED ON CORROSION POTENTIAL MEASUREMENTS

    Abstract - (Show below) - (Hide below)

    Presents a method for testing dissimilar metal couples immersed under standard conditions in seawater and for the determination of ratings for the additional corrosion which may occur on the more anodic metal of each couple. In addition, ratings are given for 245 commercially-significant dissimilar metal couples.

    Scope - (Show below) - (Hide below)

    This Standard provides a test method to determine the degree of additional corrosion of the more anodic of two metals in direct electrical contact, when immersed under standard conditions in stagnant artificial seawater.The test method given in Appendix A requires the measurement of the galvanic current over a period of 28 days, and rates the amount of additional corrosion of the metal under consideration into four categories.The Standard provides a table (Table 4.1) which gives such ratings for a variety of commercially-significant dissimilar metal couples (including alloys and carbon). This table can be used to give a qualitative assessment of the performance of dissimilar metal couples when they are immersed in actual seawater.The Standard also provides information on factors influencing galvanic corrosion and in addition, provides guidelines on controlling this corrosion.NOTES:1 The factors controlling galvanic corrosion given in Section 3 should be taken into account when evaluating the test results in terms of expected performance in actual seawater conditions and may reduce the viability of some galvanic couple ratings given in Table 4.1.2 The basic theory of the galvanic corrosion of dissimilar metals is given in Appendix B.

    General Product Information - (Show below) - (Hide below)

    Committee MT-014
    Document Type Standard
    Publisher Standards Australia
    Status Superseded
    Superseded By
    Supersedes
    Under Revision

    History - (Show below) - (Hide below)

    First published as AS 4036-1992.

    Standards Referenced By This Book - (Show below) - (Hide below)

    AS 1791-1986 Chromate conversion coatings - Zinc and cadmium
    AS K178-1969 Glossary of terms used in electroplating
    AS 2832.3-1992 Cathodic protection of metals - Fixed immersed structures

    Standards Referencing This Book - (Show below) - (Hide below)

    AS 2913-2000 Evaporative airconditioning equipment (Reconfirmed 2016)
    AS/NZS 2312:2002 Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings
    AS/NZS 1891.2:2001 Industrial fall-arrest systems and devices Horizontal lifeline and rail systems
    AS/NZS 2312:1994 Guide to the protection of iron and steel against exterior atmospheric corrosion
    AS/NZS 1891.2(INT):1998 Industrial fall-arrest systems and devices - Horizontal lifeline and rail systems
    AS 3495-1997 Stainless steel non-pressure pipes and fittings (Reconfirmed 2018)
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