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AS
AS/NZS 3509:2003

AS/NZS 3509:2003

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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LP Gas fuel vessels for automotive use

Available format(s)

Hardcopy , PDF 1 User , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

30-06-2017

Superseded by

AS/NZS 3509:2009

Language(s)

English

Published date

01-01-2003

Publisher

Standards Australia

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Hardcopy - English
PDF 1 User - English
PDF 3 Users - English
PDF 5 Users - English
PDF 9 Users - English
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1 - AS/NZS 3509:2003 LP GAS FUEL VESSELS FOR AUTOMOTIVE USE
4 - PREFACE
5 - CONTENTS
6 - SECTION 1 SCOPE AND GENERAL
6 - 1.1 SCOPE
6 - 1.2 OBJECTIVE
6 - 1.3 APPLICATION
7 - 1.4 REFERENCED DOCUMENTS
8 - 1.5 DEFINITIONS
8 - 1.5.1 Capacity (of a fuel vessel)
8 - 1.5.2 Inspection body
8 - 1.5.3 Integrated gas cylinder test station (IGCTS)
8 - 1.5.4 Main longitudinal joint
8 - 1.5.5 May
8 - 1.5.6 Shall
8 - 1.5.7 Should
8 - 1.5.8 Vessel
8 - 1.5.9 Welding procedure specification
8 - 1.5.10 Welding procedure test
8 - 1.5.11 Yield strength
9 - 1.6 DESIGNATION
9 - 1.7 NEW DESIGNS, MATERIALS AND MANUFACTURING METHODS
10 - SECTION 2 GENERAL REQUIREMENTS
10 - 2.1 DESIGN AND CONSTRUCTION
10 - 2.1.1 Thickness of cylindrical section
11 - 2.1.2 Thickness of ends
13 - 2.1.3 Form and limitations of ends
13 - 2.1.4 Pressure-retaining joints
15 - 2.1.5 Openings
16 - 2.1.6 Attachments
19 - 2.2 MATERIAL
19 - 2.2.1 General
19 - 2.2.2 Certificates
19 - 2.3 WELDING
19 - 2.3.1 Supervision of welding
19 - 2.3.2 Competence of welder
19 - 2.3.3 Welding procedures
19 - 2.3.4 Repair of welds
20 - 2.4 INSPECTION AND TESTING
20 - 2.4.1 Radiographic examination
22 - 2.4.2 Visual inspection
23 - 2.4.3 Mechanical tests
24 - 2.4.4 Pressure tests
25 - 2.4.5 Overall quality control
25 - 2.5 MARKING
26 - 2.6 RECORD AND TEST CERTIFICATES
26 - 2.7 DISPATCH
27 - SECTION 3 WELDED CARBON STEEL LP GAS FUEL VESSELS
27 - 3.1 CYLINDRICAL SECTIONS AND ENDS
27 - 3.1.1 Steelmaking process
27 - 3.1.2 Acceptable steel grades
27 - 3.1.3 Weldability
27 - 3.1.4 Mechanical testing
27 - 3.2 ATTACHMENTS
28 - 3.3 HEAT TREATMENT
28 - 3.4 SURFACE COATING AND COLOUR
29 - SECTION 4 WELDED STAINLESS STEEL LP GAS FUEL VESSELS
29 - 4.1 CYLINDRICAL SECTION AND ENDS
29 - 4.1.1 Cast analysis
29 - 4.1.2 Test certificate(s)
29 - 4.1.3 Mechanical testing
29 - 4.2 ATTACHMENTS
29 - 4.3 INTERGRANULAR CORROSION TEST
31 - SECTION 5 TYPE TESTS
31 - 5.1 GENERAL
31 - 5.2 WITNESSING OF TYPE TESTS
31 - 5.3 TESTING SCHEDULE
32 - 5.4 HYDROSTATIC STRETCH TEST
32 - 5.5 HOOP STRESS TEST
32 - 5.6 PULSATION TEST
33 - 5.7 NON-CIRCULAR INSERTED PAD TEST
34 - APPENDIX A - INFORMATION ON TESTS AND FITTINGS FOR CONTAINER SUBASSEMBLIES TO BE SUPPLIED TO AN INSTALLER
34 - A1 GENERAL
34 - A2 TESTS
34 - A3 FITTINGS
35 - APPENDIX B - LOCATION OF TEST SPECIMENS CUT FROM VESSEL

Specifies requirements for welded carbon steel LP gas fuel vessels of total internal volume not greater than 500 L, and for welded stainless steel LP Gas Fuel vessels of total internal volume not greater than 200 L, intended for automotive installations.

Committee
ME-001
DocumentType
Standard
ISBN
0 7337 5451 1
Pages
30
PublisherName
Standards Australia
Status
Superseded
SupersededBy
Supersedes
UnderRevision

This Standard specifies requirements for welded carbon steel LP Gas fuel vessels of total internal volume not greater than 500 L, and for welded stainless steel LP Gas fuel vessels of total internal volume not greater than 200 L, intended for automotive installations. Appendix A is intended for suppliers of ‘valved-up’ vessels for use by an installer without pre-installation tests. NOTES: 1 AS/NZS 1425 (for use in Australia) and NZS 5422.1 (for use in New Zealand) specify requirements for the installation of LP Gas fuel vessels for vehicles. 2 Users of this Standard are reminded that it has no legal authority in its own right, but acquires legal standing when adopted by government or an authority having jurisdiction, or if specified as part of a commercial contract.

First published as AS 1210 Intpl-1972.
Revised and redesignated as AS 3509-1988.
Revised and designated AS/NZS 3509:1996.
Third edition 2003.

AS 1391-2007 Metallic materials - Tensile testing at ambient temperature (Reconfirmed 2017)
AS 2205.2.3-2003 Methods for destructive testing of welds in metal Transverse joggle-butt tensile test
AS 2337.1-1999 Gas cylinder test stations General requirements, inspections and tests - Gas cylinders
AS 2205.3.1-2003 Methods for destructive testing of welds in metal Transverse guided bend test (Reconfirmed 2018)
AS 2337.1-2004 Gas cylinder test stations General requirements, inspection and tests - Gas cylinders
AS 2337.2-1990 Gas cylinder test stations LP gas fuel vessels for automotive use
AS 1796-2001 Certification of welders and welding supervisors (Reconfirmed 2016)
AS/NZS 1425:1999 LP Gas fuel systems for vehicle engines
AS/NZS 1594:2002 Hot-rolled steel flat products (Reconfirmed 2016)
AS 2666-1996 Pressure-sensitive adhesive label stock - Paper
AS 2837-1986 Wrought alloy steels - Stainless steel bars and semi-finished products
AS 2812-2005 Welding, brazing and cutting of metals - Glossary of terms (Reconfirmed 2018)
AS 1627.4-2002 Metal finishing - Preparation and pretreatment of surfaces - Abrasive blast cleaning
AS 2177.1-1994 Non-destructive testing - Radiography of welded butt joints in metal Methods of test
AS 1391-1991 Methods for tensile testing of metals
AS 1627.4-2005 Metal finishing - Preparation and pretreatment of surfaces Abrasive blast cleaning of steel (Reconfirmed 2017)
AS 1210-1997 Pressure vessels
AS/NZS 1425:2007 LP Gas fuel systems for vehicle engines
AS 2812-1985 Welding, brazing and cutting of metals - Glossary of terms
AS 2177.2-1982 Radiography of welded butt joints in metal - Image quality indicators (IQI) and recommendations for their use
AS 4942-2001 Pressure equipment - Glossary of terms (Reconfirmed 2016)
AS/NZS 1200:2000 Pressure equipment
AS 2337.2-2004 Gas cylinder test stations LP Gas fuel vessels for automotive use (Reconfirmed 2016)
AS/NZS ISO 9001:2000 Quality management systems - Requirements
AS 2205.2.1-2003 Methods for destructive testing of welds in metal Transverse butt tensile test
AS 4037-1999 Pressure equipment - Examination and testing (Reconfirmed 2016)

AS/NZS 3992:1998 Pressure equipment - Welding and brazing qualification
AS/NZS 1200:2000 Pressure equipment
AS 2809.5-2001 Road tank vehicles for dangerous goods Tankers for bitumen-based products
AS 3772-1990 Fire protection of cooking areas
AS 4037-1999 Pressure equipment - Examination and testing (Reconfirmed 2016)
AS/NZS 1425:2003 LP Gas fuel systems for vehicle engines
AS 2337.2-2004 Gas cylinder test stations LP Gas fuel vessels for automotive use (Reconfirmed 2016)
AS 5062-2006 Fire protection for mobile and transportable equipment
AS 3920.1-1993 Assurance of product quality Pressure equipment manufacture
AS/NZS 1425:2007 LP Gas fuel systems for vehicle engines
AS 4983-2003 Gas fuel systems for forklifts and industrial engines
AS 3772-2008 Pre-engineered fire protection systems for cooking equipment
AS 1210-1997 Pressure vessels
AS 2971-2007 Serially produced pressure vessels (Reconfirmed 2017)

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