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ASTM D 4174 : 2023

Current

Current

The latest, up-to-date edition.

Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems

Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

25-07-2023

€61.92
Excluding VAT

Committee
D 02
DocumentType
Standard Practice
Pages
11
PublisherName
American Society for Testing and Materials
Status
Current
Supersedes

1.1This practice covers aid for the equipment manufacturer, the installer, the oil supplier and the operator in coordinating their efforts towards obtaining and maintaining clean petroleum fluid hydraulic systems. Of necessity, this practice is generalized due to variations in the type of equipment, builder's practices, and operating conditions. Constant vigilance is required throughout all phases of design, fabrication, installation, flushing, testing, and operation of hydraulic systems to minimize and reduce the presence of contaminants and to obtain optimum system reliability.

1.2This practice is presented in the following sequence:

Section

Scope

1

Referenced Documents

2

Terminology

3

Significance and Use

4

Types of Contamination

5

General

5.1

Water

5.2

Soluble Contaminants

5.3

Insoluble Contaminants

5.4

Lodged Contamination

5.4.2.1

Suspended or Loose Contamination

5.4.2.2

Contamination Control

6

General

6.1

Initial Filling

6.1.1

In-Service Units

6.1.2

Connection of Contamination Control System

6.1.3

Piping or Tubing Contamination Control System

6.1.4

Contamination Control Procedures

6.2

Full Flow Contamination Control

6.2.1

Bypass Contamination Control

6.2.2

Batch Contamination Control

6.2.3

Contamination Control Processes

6.3

Gravity

6.3.1

Mechanical

6.3.2

Centrifuge

6.3.2.1

Filters

6.3.2.2

Supplementary Methods

6.3.3

Limitations of Contamination Control Devices

6.3.4

Storage

7

General

7.1

Inspection

8

General

8.1

System Components

8.2

Valves, Strainers, and Coolers

8.2.1

Sumps and Tanks

8.2.2

Control Devices

8.2.3

Pumps

8.2.4

Flushing Program

9

General

9.1

Preparation of System for Flushing

9.2

Fluid Heating Prior to Flushing

9.3

Selection of Flushing Oils

9.4

System Operation Fluid

9.4.1

Special Flushing Oil

9.4.2

Flushing Oil Selection Guide

9.4.3

Flushing Procedure for New Systems

9.5

Flushing Oil Charge

9.5.1

Cleaning of Filtration Devices

9.5.2

Cleaning of System Components

9.5.3

System Flushing and Flush Acceptance Criteria

9.5.4

Draining of Flushing Oil

9.5.5

Displacement Oil

9.5.6

Interim Corrosion Protection

9.5.7

New Fluid Charge

9.5.8

Flushing of Used Systems

9.6

General Guidelines

9.6.1

Procedure

9.6.2

System Maintenance

10

Preinstallation

10.2

In-Service Units

10.3

Decision to Flush In-Service Hydraulic Systems

10.4

Fluid Condition Monitoring

11

Fluid Sampling Techniques

11.2

Visual Inspection

11.3

Laboratory Analysis

11.4

Fluid Cleanliness Criteria

11.5

General Information

12

Centrifuge Ratings

12.2

Coalescence

12.3

Vacuum Dehydration

12.4

Adsorption

12.5

1.3The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.

1.4This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.5This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D 7721 : 2022 Standard Practice for Determining the Effect of Fluid Selection on Hydraulic System or Component Efficiency

ASTM D 664 : 2018 : EDT 2 Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration
ASTM F 312 : 2008 : R2023 Standard Test Methods for Microscopical Sizing and Counting Particles from Aerospace Fluids on Membrane Filters
ASTM D 7647 : 2024 Standard Test Method for Automatic Particle Counting of Lubricating and Hydraulic Fluids Using Dilution Techniques to Eliminate the Contribution of Water and Interfering Soft Particles by Light Extinction
ASTM D 4175 : 2024 : EDT 1 Standard Terminology Relating to Petroleum Products, Liquid Fuels, and Lubricants
ASTM D 974 : 2022 Standard Test Method for Acid and Base Number by Color-Indicator Titration
ASTM D 664 : 2024 Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration
ASTM D 445 : 2021 : EDT 2 Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity)
ASTM F 312 : 2008 : R2016 Standard Test Methods for Microscopical Sizing and Counting Particles from Aerospace Fluids on Membrane Filters
ASTM D 4175 : 2023 Standard Terminology Relating to Petroleum Products, Liquid Fuels, and Lubricants
ASTM D 7647 : 2010 : R2018 Standard Test Method for Automatic Particle Counting of Lubricating and Hydraulic Fluids Using Dilution Techniques to Eliminate the Contribution of Water and Interfering Soft Particles by Light Extinction
ASTM D 7546 : 2024 Standard Test Method for Determination of Moisture in New and In-Service Lubricating Oils and Additives by Relative Humidity Sensor
ASTM D 4175 : 2023 : EDT 1 Standard Terminology Relating to Petroleum Products, Liquid Fuels, and Lubricants
ASTM D 4175 : 2023 : REV A Standard Terminology Relating to Petroleum Products, Liquid Fuels, and Lubricants
ASTM D 7546 : 2015 Standard Test Method for Determination of Moisture in New and In-Service Lubricating Oils and Additives by Relative Humidity Sensor
ASTM D 445 : 2024 Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity)
ASTM D 4175 : 2024 Standard Terminology Relating to Petroleum Products, Liquid Fuels, and Lubricants
ASTM D 445 : 2023 Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity)

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