• ASTM D 7583 : 2016 : REDLINE

    Current The latest, up-to-date edition.

    Standard Test Method for John Deere Coolant Cavitation Test

    Available format(s):  PDF

    Language(s):  English

    Published date:  12-05-2016

    Publisher:  American Society for Testing and Materials

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    Abstract - (Show below) - (Hide below)

    CONTAINED IN VOL. 15.05, 2016 Specifies a heavy-duty diesel engine to evaluate coolant protection as related to cylinder liner pitting caused by cavitation.

    Scope - (Show below) - (Hide below)

    1.1This test method is commonly referred to as the John Deere Cavitation Test.2 The test method defines a heavy-duty diesel engine to evaluate coolant protection as related to cylinder liner pitting caused by cavitation.

    1.2The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. The only exception is where there is no direct SI equivalent such as screw threads, national pipe threads/diameters, and tubing sizes.

    1.3This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. See Annex A1 for general safety precautions.

    1.4Table of Contents:

    Scope

    1

    Referenced Documents

    2

    Terminology

    3

    Summary of Test Method

    4

    Significance and Use

    5

    Apparatus

    6

    Test Engine Configuration

    6.1

    Test Engine

    6.1.1

    Test Stand Configuration

    6.2

    Engine Mounting

    6.2.1

    Intake Air System

    6.2.2

    Aftercooler

    6.2.3

    Exhaust System

    6.2.4

    Fuel System

    6.2.5

    Coolant System

    6.2.6

    Oil System

    6.2.7

    Oil Volume

    6.2.7.1

    Pressurized Oil Fill System

    6.2.7.2

    External Oil System

    6.2.7.3

    Oil Sample Valve Location

    6.2.7.4

    Unacceptable Oil System Materials

    6.2.7.5

    Crankcase Aspiration

    6.3

    Blowby Rate

    6.4

    System Time Responses

    6.5

    Clearance Measurements

    6.6

    Engine and Cleaning Fluids

    7

    Engine Oil

    7.1

    Test Fuel

    7.2

    Test Coolant

    7.3

    Solvent

    7.4

    Preparation of Apparatus

    8

    Cleaning of Parts

    8.1

    General

    8.1.1

    Engine Block

    8.1.2

    Cylinder Head

    8.1.3

    Rocker Cover and Oil Pan

    8.1.4

    External Oil System

    8.1.5

    Rod Bearing Cleaning and Measurement

    8.1.6

    Ring Cleaning and Measurement

    8.1.7

    Injector Nozzle

    8.1.8

    Pistons

    8.1.9

    Engine Assembly

    8.2

    General

    8.2.1

    Parts Reuse and Replacement

    8.2.2

    Build-Up Oil

    8.2.3

    Coolant Thermostat

    8.2.4

    Fuel Injectors

    8.2.5

    New Parts

    8.2.6

    Operational Measurements

    8.3

    Units and Formats

    8.3.1

    Instrumentation Calibration

    8.3.2

    Fuel Consumption Rate Measurement Calibration

    8.3.2.1

    Temperature Measurement Calibration

    8.3.2.2

    Pressure Measurement Calibration

    8.3.2.3

    Temperatures

    8.3.3

    Measurement Location

    8.3.3.1

    Coolant Out Temperature

    8.3.3.2

    Coolant In Temperature

    8.3.3.3

    Fuel In Temperature

    8.3.3.4

    Oil Gallery Temperature

    8.3.3.5

    Intake Air Temperature

    8.3.3.6

    Intake Air after Compressor Temperature

    8.3.3.7

    Intake Manifold Temperature

    8.3.3.8

    Exhaust Temperature

    8.3.3.9

    Exhaust after Turbo Temperature

    8.3.3.10

    Additional Temperatures

    8.3.3.11

    Pressures

    8.3.4

    Measurement Location and Equipment

    8.3.4.1

    Condensation Trap

    8.3.4.2

    Coolant Pressure

    8.3.4.3

    Fuel Pressure

    8.3.4.4

    Oil Gallery Pressure

    8.3.4.5

    Intake Air Pressure

    8.3.4.6

    Intake Air after Compressor Pressure

    8.3.4.7

    Intake Manifold Pressure

    8.3.4.8

    Exhaust after Turbo Pressure

    8.3.4.9

    Crankcase Pressure

    8.3.4.10

    Additional Pressures

    8.3.4.11

    Flow Rates

    8.3.5

    Flow Rate Location and Measurement Equipment

    8.3.5.1

    Blowby

    8.3.5.2

    Fuel Flow

    8.3.5.3

    Engine/Stand Calibration and Non-Reference Coolant
       Tests

    9

    General

    9.1

    New Test Stand

    9.2

    New Test Stand Calibration

    9.2.1

    Stand Calibration Period

    9.3

    Stand Modification and Calibration Status

    9.4

    Test Numbering System

    9.5

    General

    9.5.1

    Reference Coolant Tests

    9.5.2

    Non-Reference Coolant Tests

    9.5.3

    Reference Coolant Test Acceptance

    9.6

    Reference Coolant Accountability

    9.7

    Last Start Date

    9.8

    Donated Reference Coolant Test Programs

    9.9

    Adjustments to Reference Coolant Calibration Periods

    9.10

    Procedure Development

    9.10.1

    Parts and Fuel Shortages

    9.10.2

    Reference Coolant Test Data Flow

    9.10.3

    Special Use of The Reference Coolant Calibration System

    9.10.4

    Procedure

    10

    Engine Installation and Stand Connections

    10.1

    Break-in

    10.2

    Coolant System Fill for Break-in

    10.2.1

    Oil Fill for Break-in

    10.2.2

    Engine Build Committed

    10.2.3

    Break-in Conditions

    10.2.4

    Shutdown during Break-in

    10.2.5

    250-Hour Test Procedure

    10.3

    Coolant System Fill for Test

    10.3.1

    Zero-Hour Coolant Sample

    10.3.1.1

    Oil Fill for Test

    10.3.2

    Zero-Hour Oil Sample

    10.3.2.1

    Warm-Up

    10.3.3

    Warm-up Conditions

    10.3.3.1

    Shutdown during Warm-up

    10.3.3.2

    20-Hour Steady State Extended Break-in

    10.3.4

    20-Hour Steady State Extended Break-in Conditions

    10.3.4.1

    Shutdown during 20-Hour Extended Break-in

    10.3.4.2

    230-Hour Cyclic

    10.4

    230-Hour Cyclic Conditions

    10.4.1

    Shutdown during 230-Hour Cyclic

    10.4.2

    Shutdown and Maintenance

    10.5

    Normal Shutdown

    10.5.1

    Emergency Shutdown

    10.5.2

    Maintenance

    10.5.3

    Downtime

    10.5.4

    Operating conditions

    10.6

    Stage Transition Times

    10.6.1

    Test Timer

    10.6.2

    Operational Data Acquisition

    10.6.3

    Operational Data Reporting

    10.6.4

    Coolant Sampling

    10.6.5

    Oil Sampling

    10.6.6

    End of Test (EOT)

    10.7

    Shutdown

    10.7.1

    Oil Drain

    10.7.2

    Coolant Drain

    10.7.3

    Engine Disassembly

    10.7.4

    Calculations, Ratings and Test Validity

    11

    Liner Pit Count

    11.1

    Coolant Analysis

    11.2

    Oil Analyses

    11.3

    Assessment of Operational Validity

    11.4

    Report

    12

    Report Forms

    12.1

    Reference Coolant Test

    12.2

    Electronic Transmission of Test Results

    12.3

    Precision and Bias

    13

    Precision

    13.1

    Intermediate Precision Conditions

    13.1.1

    Intermediate Precision Limit

    13.1.2

    Reproducibility Conditions

    13.2

    Reproducibility Limit

    13.2.1

    Bias

    13.3

    Keywords

    14

    Annexes

    Safety Precautions

    Annex A1

    Intake Air Aftercooler

    Annex A2

    Engine Build Parts Kit

    Annex A3

    Sensor Locations, Special Hardware, and Engine Block
       Modifications

    Annex A4

    Fuel Specifications

    Annex A5

    John Deere Service Publications

    Annex A6

    Specified Units and Formats

    Annex A7

    Report Forms and Data Dictionary

    Annex A8

    Coolant Analysis

    Annex A9

    Oil Analysis

    Annex A10

    Determination of Operational Validity

    Annex A11

    Typical System Configurations

    Appendix X1

    General Product Information - (Show below) - (Hide below)

    Committee D 15
    Document Type Redline
    Publisher American Society for Testing and Materials
    Status Current

    Standards Referenced By This Book - (Show below) - (Hide below)

    ASTM D 8116 : 2018 Standard Specification for Fully-Formulated Non-Aqueous Engine Coolant for Heavy-Duty Engines (Withdrawn 2019)
    ASTM D 7715 : 2012 : R2016 : EDT 1 Standard Specification for Fully-Formulated Glycerin Base Engine Coolant for Heavy-Duty Engines
    ASTM D 6210 : 2017 : REDLINE Standard Specification for Fully-Formulated Glycol Base Engine Coolant for Heavy-Duty Engines
    ASTM D 7715 : 2012 Standard Specification for Fully-Formulated Glycerin Base Engine Coolant for Heavy-Duty Engines

    Standards Referencing This Book - (Show below) - (Hide below)

    ASTM D 5844 : 1998 Standard Test Method for Evaluation of Automotive Engine Oils for Inhibition of Rusting (Sequence IID) (Withdrawn 2003)
    ASTM D 1177 : 2017 : REDLINE Standard Test Method for Freezing Point of Aqueous Engine Coolants
    ASTM D 2709 : 2016 : REDLINE Standard Test Method for Water and Sediment in Middle Distillate Fuels by Centrifuge
    ASTM D 86 : 2017-06 TEST METHOD FOR DISTILLATION OF PETROLEUM PRODUCTS AND LIQUID FUELS AT ATMOSPHERIC PRESSURE
    ASTM D 1287 : 2011 : REDLINE Standard Test Method for pH of Engine Coolants and Antirusts
    ASTM D 524 : 2015 : REDLINE Standard Test Method for Ramsbottom Carbon Residue of Petroleum Products
    ASTM D 5967 : 2017 : REDLINE Standard Test Method for Evaluation of Diesel Engine Oils in T-8 Diesel Engine
    ASTM D 1121 : 2011 : REDLINE Standard Test Method for Reserve Alkalinity of Engine Coolants and Antirusts
    ASTM E 344 : 2016-12 TERMINOLOGY RELATING TO THERMOMETRY AND HYDROMETRY
    ASTM D 93 : 2016-07 TEST METHODS FOR FLASH POINT BY PENSKY-MARTENS CLOSED CUP TESTER
    ASTM D 2622 : 2016 : REDLINE Standard Test Method for Sulfur in Petroleum Products by Wavelength Dispersive X-ray Fluorescence Spectrometry
    ASTM E 202 : 2012-06 TEST METHODS FOR ANALYSIS OF ETHYLENE GLYCOLS AND PROPYLENE GLYCOLS
    ASTM D 2274 : 2014 : REDLINE Standard Test Method for Oxidation Stability of Distillate Fuel Oil (Accelerated Method)
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