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AWS D15.2 : 2003

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

RECOMMENDED PRACTICES FOR THE WELDING OF RAILS AND RELATED RAIL COMPONENTS FOR USE BY RAIL VEHICLES

Superseded date

23-07-2013

Superseded by

AWS D15.2/D15.2M : 2013

Published date

01-01-2003

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Personnel
Foreword
List of Tables
List of Figures
List of Forms
1. Scope
2. Referenced Documents
3. Rail, Rail Components Manufactured from Rail,
   and Their Repair
   3.1 Specific Items
   3.2 Welding Processes
   3.3 Railroad Rail Welding
   3.4 Repair of Battered Rail Ends and Wheel Burns
       (Carbon Steel or Premium Steel Rail)
   3.5 Repair of Rail-Type Switch Points and Switch
       Point Protectors
   3.6 Frogs, Crossings, and Other Components Made
       From Rail Steel
   3.7 Miscellaneous Carbon Steel and Low Alloy
       Steel Components
4. Repair or Fabrication of Components Manufactured
   from Austenitic Manganese Steel
   4.1 Metallurgical Background
   4.2 Components
   4.3 Welding Processes
   4.4 Filler Metals
   4.5 Preparation for Welding
   4.6 Welding Recommendations-General
   4.7 Welding Recommendations-Frogs and
       Crossings in Track
5. Recommended Practices for Joining of Rails by
   Thermite Welding (TW)
   5.1 General Description
   5.2 Application
   5.3 Preparation of Final Gap for Welding
   5.4 Welding Procedure
   5.5 Care of Thermite Materials
   5.6 Procedure Qualification
   5.7 Welder Qualification
   5.8 Thermite Welding Safety Precautions
6. Flash Welding (FW) of Rail
   6.1 General Process Description
   6.2 Rail Preparation
   6.3 Rail Welding
   6.4 Finishing Operations
   6.5 Continuous Welded Rail Storage
7. Procedure Qualification-Arc Welding Processes
   7.1 Prequalified Procedures
   7.2 Welding Procedures
8. Track Welder Qualification-Arc Welding Processes
   8.1 Procedure Qualification
   8.2 Workmanship Samples
   8.3 Results of the Workmanship Samples
9. Nondestructive Testing
   9.1 Geometry Inspection (Rail Weld Alignment)
   9.2 Magnetic Particle Inspection
   9.3 Ultrasonic Inspection
   9.4 Radiography
   9.5 Dye Penetrant Inspection
Nonmandatory Annexes
Annex A - Welding Processes
Annex B - Welding of Austenitic Manganese Steel
Annex C - Flash Welding Guidance
Annex D - AREMA Tests for Continuous Welded Rail
Annex E - Safe Practices
Annex F - Guidelines for Preparation of Technical Inquiries
          for AWS Technical Committees
List of AWS Documents on Railroad Welding

Provides standards for the joining, repair, maintenance, inspection of rail welds, and related rail components.

DocumentType
Standard
PublisherName
American Welding Society
Status
Superseded
SupersededBy

AWS D14.1/D14.1M:2005 SPECIFICATION FOR WELDING OF INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT
ACI 343.1R : 2012 GUIDE FOR THE ANALYSIS AND DESIGN OF REINFORCED AND PRESTRESSED CONCRETE GUIDEWAY STRUCTURES

CFR 49(PTS 200-299) : OCT 2017 TRANSPORTATION
AWS A5.13 : 2000 SOLID SURFACING WELDING RODS AND ELECTRODES, SPECIFICATION FOR,
AWS A5.21 : 2001 SPECIFICATION FOR BARE ELECTRODES AND RODS FOR SURFACING
ANSI Z49.1 : 2012 SAFETY IN WELDING, CUTTING, AND ALLIED PROCESSES
ASTM E 709 : 2015 : REDLINE Standard Guide for Magnetic Particle Testing

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