• BS 2971:1991

    Current The latest, up-to-date edition.

    Specification for class II arc welding of carbon steel pipework for carrying fluids

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  28-06-1991

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Committees responsible
    Foreword
    Section 1. General
    1. Scope
    2. Information and requirements to be agreed and to be
         documented
    3. Parent metal
    4. Weld metal
    5. Gases for shielding and purging
    6. Equipment
    7. Welding processes
    8. Backing rings
    9. Joint preparations
    10. Proximity of welds
    11. Fusion faces
    12. Assembly for welding
    13. Purging
    14. Damage to parent metal by arc strikes
    15. Inter-run cleaning
    16. Cold pull
    17. Preheating for cutting and welding
    18. Heat treatment after welding
    Section 2. Butt joints
    19. General
    20. All types of butt joint
    21. Gusseted bends
    Section 3. Branches and small bore connections
    22. General
    23. Branches
    Section 4. Sleeve joints and socket-welding fittings
    24. General
    25. Sleeve joint details
    26. Socket joint details
    Section 5. Structural attachments
    27. General
    28. Welding procedure
    Section 6. Flanges
    29. General
    30. Welding neck flanges
    31. Welded-on flanges
    Section 7. Inspection
    32. Requirements for visual examination of completed
         welds
    33. Testing of completed welds
    34. Non-destructive testing
    35. Flaw limitations
    Section 8. Rectification of unacceptable welds
    36. Removal of flaws
    37. Preparation for rewelding
    38. Rewelding
    Section 9. Welding procedures
    39. General
    40. Attachments to thin pipes
    Section 10. Welder approval
    41. General
    42. Attachments to thin pipes
    Appendices
    A. Classes of operating conditions
    B. Grades of steel in British Standards and similar
         grades for pipe in ASTM and DIN standards
    C. Typical joint preparations
    Tables
    1. Methods of making initial root runs in butt joints
    2. Typical limits for bore difference and alignment
         for manual welding
    3. Classes of operating conditions
    4. Grades of steel in British Standards
    5. Grades in ASTM and DIN standards of similar
         weldability to British Standard grades of pipe
    Figures
    1. Segmental bends
    2. Cut-and-shut bend
    3. Sleeve joints
    4. Fillet welds for sleeve joints
    5. Socket joint details
    6. Welding neck flange
    7. Typical butt joint preparations for use with
         backing rings
    8. Typical butt joint preparations for use without
         backing rings
    9. Typical set-on branch without weld preparation
    10. Typical preparation and assembly of set-on branches
         without backing
    11. Typical preparation and assembly of set-on right-
         angle branches with temporary backing
    12. Typical set-in branch without weld preparation
    13. Typical curved or 'easy sweep' branch joint
    14. Typical set-on (shaped) small bore connections
    15. Typical set-in small bore connection
    16. Typical small bore connections for pressures over
         10 bar or for refrigerants or corrosive fluids
    17. Typical 'slip-on' welded-on flange
    18. Typical 'slip-on' hubbed welded-on flange

    Abstract - (Show below) - (Hide below)

    Welding using manual, automatic or semi-automatic processes. Welding consumables, preparation for welding, butt joints, branches, attachments, flanges, testing and inspection, acceptance requirements for optional non-destructive testing, procedure and welder approval tests.

    Scope - (Show below) - (Hide below)

    This British Standard specifies requirements for both shop and site class II arc welding of joints in carbon steel pipework intended to carry fluids. It covers manual, automatic or semi-automatic arc welding or combinations of these processes, but it also allows joints to be made with an oxy-acetylene root run without a backing ring by agreement between the contracting parties.

    NOTE1 For details of oxy-acetylene welding see BS2640.

    This standard is only applicable where there is adequate access available for welding and, when required, non-destructive testing.

    NOTE2 In cases of poor access, a mechanical connection could be used.

    In addition to the definitive requirements, this standard also requires the items detailed in clause2 to be documented. For compliance with this standard, both the definitive requirements and the documented items have to be satisfied.

    NOTE3 The titles of the publications referred to in this standard are listed on the inside back cover.

    General Product Information - (Show below) - (Hide below)

    Committee WEE/36
    Development Note Supersedes 90/71692 DC, 95/706852 DC and BS 2971(1977). (07/2005) Reviewed and confirmed by BSI, December 2011. (11/2011)
    Document Type Standard
    Publisher British Standards Institution
    Status Current

    Standards Referencing This Book - (Show below) - (Hide below)

    BS EN 760:1996 Welding consumables. Fluxes for submerged arc welding. Classification
    BS 3923-1:1986 Methods for ultrasonic examination of welds Methods for manual examination of fusion welds in ferritic steels
    BS 2640:1982 Specification for Class II oxy-acetylene welding of carbon steel pipework for carrying fluids
    BS EN 60974-12:2011 Arc welding equipment Coupling devices for welding cables
    BS EN 439:1994 Welding consumables. Shielding gases for arc welding and cutting
    BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
    BS 1821:1982 Specification for class I oxy-acetylene welding of ferritic steel pipework for carrying fluids
    BS 3606:1978 Specification for steel tubes for heat exchangers
    BS EN 288-2:1992 Specification and approval of welding procedures for metallic materials Welding procedures specification for arc welding
    BS 5289:1976 Code of practice. Visual inspection of fusion welded joints
    BS 1640-3:1968 Specification for steel butt-welding pipe fittings for the petroleum industry Wrought carbon and ferritic alloy steel fittings. Metric units
    BS 7084:1989 Specification for carbon and carbon-manganese steel tubular cored welding electrodes
    BS 1560-3.1:1989 Circular flanges for pipes, valves and fittings (Class designated). Steel, cast iron and copper alloy flanges Specification for steel flanges
    BS 1965-1:1963 Specification for butt-welding pipe fittings for pressure purposes Carbon steel
    BS EN 60974-11:2010 Arc welding equipment Electrode holders
    BS 1387:1985 Specification for screwed and socketed steel tubes and tubulars and for plain end steel tubes suitable for welding or for screwing to BS 21 pipe threads
    BS 6084:1981 Method of test for comparison of prefabrication primers by porosity rating in arc welding
    BS 3602-1:1987 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties Specification for seamless and electric resistance welded including induction welded tubes
    BS 6693-2:1986 Diffusible hydrogen Method for determination of hydrogen in manual metal-arc weld metal
    BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
    BS EN 499:1995 Welding consumables. Covered electrodes for manual metal arc welding of non alloy and fine grain steels. Classification
    BS EN 756:2004 Welding consumables. Solid wires, solid wire-flux and tubular cored electrode-flux combinations for submerged arc welding of non alloy and fine grain steels. Classification
    BS EN 50078:1994 Torches and guns for arc welding
    BS 4504-1:1969 Circular flanges for pipes, valves and fittings (PN designated) Ferrous
    BS EN ISO 9000:2015 Quality management systems. Fundamentals and vocabulary
    BS EN 288-1:1992 Specification and approval of welding procedures for metallic materials General rules for fusion welding
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