• BS 5135:1984

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Specification for arc welding of carbon and carbon manganese steels

    Available format(s):  Hardcopy, PDF

    Superseded date:  15-03-2001

    Language(s):  English

    Published date:  31-01-1984

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Committees responsible
    Specification
    1 Scope
    2 Definitions
    3 Information and requirements to be agreed and to be
        documented
    4 Parent metal
    5 Welding consumables
    6 Equipment
    7 Butt weld detail
    8 Fillet weld details
    9 Welds in slots
    10 Preparation of joint faces
    11 Fusion faces
    12 Assembly for welding
    13 Alignment of butt joints
    14 Fit-up of parts joined by fillet welds
    15 Tack welds
    16 Temporary attachments
    17 Protection from the weather
    18 Stray arcing on work
    19 Inter-run cleaning
    20 Details of welding procedure
    21 Welding procedures to avoid cracking
    22 Approval and testing of welding procedures
    23 Approval and testing of welders
    24 Identification
    25 Peening
    26 Inspection and testing
    27 Quality of welds
    28 Correction of faulty welds
    29 Heat treatment
    Appendices
    A Guidance on design
    B Guidance on butt welds (for other than structural
        hollow sections)
    C Guidance on typical details for structural hollow
        sections
    D Guidance on fracture toughness of heat-affected zone
        and weld metal
    E Guidance on avoidance of hydrogen cracking
    F Guidance on solidification cracking
    G Guidance on lamellar tearing
    H Guidance on acceptance levels
    Tables
    1 Hydrogen scales
    2 Carbon equivalent values for BS 4360 steels to be
        used in absence of mill sheets
    3 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.38
    4 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.40
    5 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.41
    6 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.43
    7 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.45
    8 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.48
    9 Conditions for manual metal-arc welding with covered
        electrodes of fillet welds in steel having maximum
        carbon equivalent of 0.50
    10 Run lengths and runout ratios for electrodes of
        efficiency < or = 110 % complying with BS 639
    11 Run lengths and runout ratios for electrodes of
        efficiency > 110 % and < or = 130 % complying with
        BS 639
    12 Run lengths and runout ratios for electrodes of
        efficiency > 130 % complying with BS 639
    13 Values of arc energy for the manual metal-arc
        welding of single run fillet welds
    14 Factors for deriving design throat thickness of
        flat or convex fillet welds
    15 Typical forms of butt weld preparation (other than
        structural hollow sections)
    16 Typical forms of butt weld preparation for
        structural hollow sections
    17 Examples of maximum combined thickness weldable
        without preheat
    18 Guidance on acceptance levels for butt joints
    19 Guidance on acceptance levels for fillet welds
    Figures
    1 Diagrammatic representation of method of gouging out
        full penetration butt joints welded from both sides
    2 Fillet welds applied to the edge of a part
    3 Examples of combined thickness
    4 Conditions for welding steel of stated carbon
        equivalent
    5 Butt joints of unequal cross section
    6 Branch connections for circular structural hollow
        sections: butt welds (thickness up to 30 mm)
    7 Branch connections for circular structural hollow
        sections: fillet welds
    8 Branch connections for rectangular structural hollow
        sections: butt welds
    9 Branch connections for rectangular structural hollow
        sections: fillet welds
    10 Short transverse tensile test specimen with friction
        welded extensions
    11 Suggested STRA values appropriate to risk of
        lamellar tearing in joints of differing restraint
        (values based on 6.4 mm diameter specimen)
    12 STRA against sulphur content for plates 12.5 mm to
        50 mm thick (inclusive)
    13 Example of restraints in T-joint with fillet welds
    14 Details and joint configurations in which lamellar
        tearing is possible when fabricating large
        structures with a high degree of restraint from
        plate

    Abstract - (Show below) - (Hide below)

    Parent metals, welding consumables, butt and fillet weld details, preparation and assembly, procedures to avoid cracking, welding procedure details, approval of welders, inspection and testing. Appendices on design, typical weld details, avoidance of hydrogen cracking, solidification cracking, lamellar tearing and guidance on acceptance levels.

    General Product Information - (Show below) - (Hide below)

    Committee WEE/0
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

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    DEFSTAN 03-34/3(2003) : 2003 ARC WELDING OF FERROUS ARMOUR
    BS 449-2:1969 Specification for the use of structural steel in building Metric units
    BS 4465:1989 Specification for design and construction of electric hoists for both passengers and materials
    DEFSTAN 81-86/2(2000) : 2000 CORR 2000 METAL FITTINGS FOR WOODEN CONTAINERS
    EEMUA 197 : 1999 SPECIFICATION FOR FABRICATION OF NON-PRIMARY STRUCTURAL STEELWORK FOR OFFSHORE INSTALLATIONS
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    BS 4211:1994 Specification for ladders for permanent access to chimneys, other high structures, silos and bins
    BS 5205:1990 Specification for adjustable metal walking sticks
    BS 6180:1999 Barriers in and about buildings. Code of practice
    BS 1894:1992 Specification for design and manufacture of electric boilers of welded construction
    BS 6579-4:1990 Safety fences and barriers for highways Specification for components for tensioned rectangular hollow section beam (200 mm x 100 mm) safety fence
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    BS 6779-3:1994 Highway parapets for bridges and other structures Specification for vehicle containment parapets of combined metal and concrete construction
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    BS 3678:1986 Specification for access hooks for chimneys and other high structures in steel
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    BS 1722-1:1999 Fences Specification for chain link fences
    BS 6144:1990 Specification for expansion vessels using an internal diaphragm, for unvented hot water supply systems
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    BS 4433-2:1994 Domestic solid mineral fuel fired boilers with rated output up to 45 kW Specification for gravity feed boilers designed to burn small anthracite
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    BS 4814:1990 Specification for expansion vessels using an internal diaphragm, for sealed hot water heating systems
    BS 7775:1995 Specification for penstocks
    BS 5531:1988 Code of practice for safety in erecting structural frames
    BS 5974:1990 Code of practice for temporarily installed suspended scaffolds and access equipment
    BS 7668:1994 Specification for weldable structural steels. Hot finished structural hollow sections in weather resistant steels
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    BS 1722-14:2001 Fences Specification for open mesh steel panel fences
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    BS 6180:1982 Code of practice for protective barriers in and about buildings
    BS 4592-5:1995 Industrial type flooring, walkways and stair treads Specification for solid plates in steel, aluminium and glass reinforced plastics
    BS 8220-2:1995 Guide for security of buildings against crime Offices and shops
    BS 4092-1:1996 Specification for domestic front entrance gates Specification for metal gates
    BS 853(1990) : 1990 AMD 8979 SPECIFICATION FOR VESSELS FOR USE IN HEATING SYSTEMS - CALORIFIERS AND STORAGE VESSELS FOR CENTRAL HEATING AND HOT WATER SUPPLY
    BS 2594:1975 Specification for carbon steel welded horizontal cylindrical storage tanks
    BS 3876-5:1990 Rope rollers, pulleys, mountings and assemblies for colliery track haulage Specification for suspended pulley assemblies and clamps
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    BS 6258:1988 Specification for hollow steel bars for machining
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    BS 7123:1989 Specification for metal arc welding of steel for concrete reinforcement
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    DD ENV 1090-1:1998 Execution of steel structures General rules and rules for buildings (together with United Kingdom national application document)
    BS 1101:1977 Specification for pressure containers for paint and other similar substances
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    BS 4433-1:1994 Domestic solid mineral fuel fired boilers with rated output up to 45 kW Domestic solid mineral fuel fired boilers with rated output up to 45 kw. Specification for boilers with undergrate ash removal
    BS 7363:1990 Method for bead-on-plate (BOP) test for welds
    BS 5400-7:1978 STEEL, CONCRETE AND COMPOSITE BRIDGES - PART 7: SPECIFICATION FOR MATERIALS AND WORKMANSHIP, CONCRETE, REINFORCEMENT AND PRESTRESSING TENDONS
    BS 5400-6:1999 STEEL, CONCRETE AND COMPOSITE BRIDGES - PART 6: SPECIFICATION FOR MATERIALS AND WORKMANSHIP, STEEL
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    Standards Referencing This Book - (Show below) - (Hide below)

    BS 499-1:1983 Welding terms and symbols. Glossary for welding, brazing and thermal cutting
    BS 5400-10(1980) : 1980 STEEL CONCRETE AND COMPOSITE BRIDGES - PART 10: CODE OF PRACTICE FOR FATIGUE
    BS 449-2:1969 Specification for the use of structural steel in building Metric units
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