• BS PD5500(2018) : 2018

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    SPECIFICATION FOR UNFIRED FUSION WELDED PRESSURE VESSELS

    Available format(s): 

    Superseded date:  18-02-2021

    Language(s): 

    Published date:  28-03-2018

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Section 1 - General
    Section 2 - Materials
    Section 3 - Design
    Section 4 - Manufacture and workmanship
    Section 5 - Inspection and testing
    Annexes
    Annex A - Requirements for design where loadings
              and components are not covered by Section 3
    Annex B - Requirements for cylindrical, spherical and
              conical shells under combined loadings, including
              wind and earthquakes
    Annex C - Assessment of vessels subject to fatigue
    Annex D - Requirements for vessels designed to operate
              below 0 degrees C
    Annex E - Recommendations for welded connections of
              pressure vessels
    Annex G - Recommendations for the design of local loads,
              thermal gradients, etc
    Annex H - Recommendations for post-weld heat treatment
              of dissimilar ferritic steel joints
    Annex J - Recommendations for pressure relief protective
              devices
    Annex K - Requirements for design stresses for British
              Standard materials
    Annex L - Guidance on structural tolerances
    Annex M - Requirements for establishing the allowable
              external pressure for cylindrical sections outside the
              circularity limits specified in 3.6
    Annex N - Requirements for vessel design and the
              provision of information concerning UK
              statutory requirements for the demonstration of
              the continued integrity of pressure vessels
              throughout their service life
    Annex Q - Recommendations for preparation and
              testing of production control test plates
    Annex R - Guidance on additional information for flat
              ends and flat plates
    Annex S - Guidance on optional documentation for
              supply with vessel
    Annex T - Recommendations for arc welded tube to
              tubeplate joints
    Annex U - Guidance on the use of fracture mechanics
              analyses
    Annex V - Requirements for testing and inspection
              of serially produced pressure vessels
    Annex W - Worked examples
    Annex X - Guidance for the tensile testing of
              9% nickel steel weld metal using
              strain-gauged tensile specimens
    Annex Z - Guidance on the application of PD 5500 to
              pressure vessels falling within the scope of the
              European Pressure Equipment Directive
    Supplements
    Aluminium supplement: Requirements for aluminium
      and aluminium alloys in the design and construction
      of unfired fusion welded pressure vessels
    Copper supplement: Requirements for copper
      and copper alloys in the design and
      construction of unfired fusion welded
      or brazed pressure vessels
    Duplex supplement: Requirements for duplex and
      super duplex steels (austenitic-ferritic
      stainless steels) in the design and
      construction of unfired fusion welded
      pressure vessels
    Nickel supplement: Requirements for nickel and nickel
      alloys in the design and construction of
      unfired fusion welded pressure vessels
    Titanium supplement: Requirements for titanium and
      titanium alloys in the design and construction
      of unfired fusion welded pressure vessels
    Index
    List of references

    Abstract - (Show below) - (Hide below)

    Explains requirements for the design, construction, inspection, testing and verification of compliance of new unfired fusion welded pressure vessels.

    General Product Information - (Show below) - (Hide below)

    Committee PVE/1
    Development Note Supersedes BS PD5500(2015). (02/2018)
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded

    Standards Referencing This Book - (Show below) - (Hide below)

    BS 3643-1:2007 ISO metric screw threads Principles and basic data
    BS EN ISO 18274:2010 Welding consumables. Solid wire electrodes, solid strip electrodes, solid wires and solid rods for fusion welding of nickel and nickel alloys. Classification
    BS 7448-1:1991 Fracture mechanics toughness tests Method for determination of KIc, critical CTOD and critical J values of metallic materials
    BS 7608:1993 Code of practice for fatigue design and assessment of steel structures
    BS EN 1653:1998 Copper and copper alloys. Plate, sheet and circles for boilers, pressure vessels and hot water storage units
    BS EN ISO 148-1:2016 Metallic materials. Charpy pendulum impact test Test method
    BS EN 10021:2006 General technical delivery conditions for steel products
    BS EN ISO 3452-1:2013 Non-destructive testing. Penetrant testing General principles
    BS EN 1759-4:2003 Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class designated Aluminium alloy flanges
    BS EN ISO 5817:2014 Welding. Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded). Quality levels for imperfections
    BS EN 288-4:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of aluminium and its alloys
    BS EN ISO 204:2009 Metallic materials. Uniaxial creep testing in tension. Method of test
    BS EN ISO 17640:2010 Non-destructive testing of welds. Ultrasonic testing. Techniques, testing levels, and assessment
    BS EN 10222-4:2017 Steel forgings for pressure purposes Weldable fine grain steels with high proof strength
    BS EN ISO 15614-8:2016 Specification and qualification of welding procedures for metallic materials. Welding procedure test Welding of tubes to tube-plate joints
    BS EN 10217-4:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Electric welded non-alloy steel tubes with specified low temperature properties
    BS EN 10028-7:2007 Flat products made of steels for pressure purposes Stainless steels
    BS EN ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials. Welding procedure specification Arc welding
    BS EN 1291:1998 Non-destructive testing of welds. Magnetic particle testing of welds. Acceptance levels
    BS EN 1515-4:2009 Flanges and their joints. Bolting Selection of bolting for equipment subject to the Pressure Equipment Directive 97/23/EC
    BS EN 1515-3:2005 Flanges and their joints. Bolting Classification of bolt materials for steel flanges, class designated
    BS EN ISO 17636-1:2013 Non-destructive testing of welds. Radiographic testing X- and gamma-ray techniques with film
    BS EN 14917 : 2009 METAL BELLOWS EXPANSION JOINTS FOR PRESSURE APPLICATIONS
    ASTM B 363 : 2014 : REDLINE Standard Specification for Seamless and Welded Unalloyed Titanium and Titanium Alloy Welding Fittings
    ASTM B 338 : 2017 : REDLINE Standard Specification for Seamless and Welded Titanium and Titanium Alloy Tubes for Condensers and Heat Exchangers
    ASTM B 348 : 2013 : REDLINE Standard Specification for Titanium and Titanium Alloy Bars and Billets
    BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
    BS EN 1011-4:2000 Welding. Recommendations for welding of metallic materials Arc welding of aluminium and aluminium alloys
    ASTM B 265 : 2015 : REDLINE Standard Specification for Titanium and Titanium Alloy Strip, Sheet, and Plate
    BS 2875:1969 Specification for copper and copper alloys. Plate
    BS EN 1290:1998 Non-destructive examination of welds. Magnetic particle examination of welds
    ASTM B 863 : 2014 : REDLINE Standard Specification for Titanium and Titanium Alloy Wire
    BS EN ISO 13585:2012 Brazing. Qualification test of brazers and brazing operators
    ASTM E 562 : 2011 : REDLINE Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count
    API 520-1 : 2014 SIZING, SELECTION, AND INSTALLATION OF PRESSURE-RELIEVING DEVICES - PART 1: SIZING AND SELECTION
    BS EN 895:1995 Destructive tests on welds in metallic materials. Transverse tensile test
    BS 3605-1:1991 Austenitic stainless steel pipes and tubes for pressure purposes Specification for seamless tubes
    BS EN ISO 4287 : 2000 GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - TERMS, DEFINITIONS AND SURFACE TEXTURE PARAMETERS
    BS EN 10025-2:2004 Hot rolled products of structural steels Technical delivery conditions for non-alloy structural steels
    BS EN ISO 9934-2:2015 Non-destructive testing. Magnetic particle testing Detection media
    BS EN 10222-5:2017 Steel forgings for pressure purposes Martensitic, austenitic and austenitic-ferritic stainless steels
    BS EN 10028-6:2017 Flat products made of steels for pressure purposes Weldable fine grain steels, quenched and tempered
    BS EN ISO 6892-2:2011 Metallic materials. Tensile testing Method of test at elevated temperature
    BS EN 10217-2 : 2002 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - PART 2: ELECTRIC WELDED NON-ALLOY AND ALLOY STEEL TUBES WITH SPECIFIED ELEVATED TEMPERATURE PROPERTIES
    BS EN ISO 23278:2015 Non-destructive testing of welds. Magnetic particle testing. Acceptance levels
    PD 6550-1:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Domed ends (heads)
    BS EN 12797:2000 Brazing. Destructive tests of brazed joints
    BS EN 10217-7:2014 Welded steel tubes for pressure purposes. Technical delivery conditions Stainless steel tubes
    BS ISO 48:2010 Rubber, vulcanized or thermoplastic. Determination of hardness (hardness between 10 IRHD and 100 IRHD)
    BS EN 1992-1-1 : 2004 EUROCODE 2: DESIGN OF CONCRETE STRUCTURES - PART 1-1: GENERAL RULES AND RULES FOR BUILDINGS
    BS EN 10216-5:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Stainless steel tubes
    BS EN 20898-2:1994 Mechanical properties of fasteners Nuts with specified proof load values. Coarse thread
    BS EN ISO 15607:2003 Specification and qualification of welding procedures for metallic materials. General rules
    BS EN ISO 15653:2010 Metallic materials. Method of test for the determination of quasistatic fracture toughness of welds
    BS EN 1435:1997 Non-destructive examination of welds. Radiographic examination of welded joints
    BS EN 13185:2001 Non-destructive testing. Leak testing. Tracer gas method
    BS EN ISO 15613:2004 Specification and qualification of welding procedures for metallic materials. Qualification based on pre-production welding test
    BS EN ISO 9606-1:2017 Qualification testing of welders. Fusion welding Steels
    BS EN 1044:1999 Brazing. Filler metals
    BS EN 14324:2004 Brazing. Guidance on the application of brazed joints
    BS 499-1:2009 Welding terms and symbols Glossary for welding, brazing and thermal cutting
    BS EN 1714:1998 Non destructive testing of welded joints. Ultrasonic testing of welded joints
    BS EN 10217-6:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Submerged arc welded non-alloy steel tubes with specified low temperature properties
    PD 6550-2:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Openings and branch connections
    BS EN 12452:2012 Copper and copper alloys. Rolled, finned, seamless tubes for heat exchangers
    BS EN 10028-3:2017 Flat products made of steels for pressure purposes Weldable fine grain steels, normalized
    BS EN 14640:2005 Welding consumables. Solid wires and rods for fusion welding of copper and copper alloys. Classification
    BS EN 1993-1-1 : 2005 EUROCODE 3: DESIGN OF STEEL STRUCTURES - PART 1-1: GENERAL RULES AND RULES FOR BUILDINGS
    BS EN ISO 9606-4:1999 Approval testing of welders. Fusion welding Nickel and nickel alloys
    BS EN 10216-3:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Alloy fine grain steel tubes
    BS EN ISO 898-1:2013 Mechanical properties of fasteners made of carbon steel and alloy steel Bolts, screws and studs with specified property classes. Coarse thread and fine pitch thread
    BS 3604-2:1991 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties. Specification for longitudinally arc welded tubes
    BS 1580-1:2007 Unified screw threads Screw threads with diameters ¼ in and larger. Requirements
    ISO 6303:1981 Pressure vessel steels not included in ISO 2604, Parts 1 to 6 — Derivation of long-time stress rupture properties
    BS EN 1369:2012 Founding. Magnetic particle testing
    BS EN 10314:2002 Method for the derivation of minimum values of proof strength of steel at elevated temperatures
    BS EN ISO 15614-5:2004 Specification and qualification of welding procedures for metallic materials. Welding procedure test Arc welding of titanium, zirconium and their alloys
    BS EN 10028-2:2017 Flat products made of steels for pressure purposes Non-alloy and alloy steels with specified elevated temperature properties
    ASTM B 861 : 2014 : REDLINE Standard Specification for Titanium and Titanium Alloy Seamless Pipe
    BS EN 10029:2010 Hot-rolled steel plates 3 mm thick or above. Tolerances on dimensions and shape
    BS 1449-1.1:1991 Steel plate, sheet and strip. Carbon and carbon-manganese plate, sheet and strip General specification
    BS EN 20898-1:1992 Mechanical properties of fasteners Bolts, screws and studs
    BS EN 10217-5:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Submerged arc welded non-alloy and alloy steel tubes with specified elevated temperature properties
    BS 3602-1:1987 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties Specification for seamless and electric resistance welded including induction welded tubes
    PD CR ISO 15608:2000 Welding. Guidelines for a metallic material grouping system
    BS EN 1371-1:2011 Founding. Liquid penetrant testing Sand, gravity die and low pressure die castings
    BS EN 10028-4:2017 Flat products made of steels for pressure purposes Nickel alloy steels with specified low temperature properties
    BS 3604-1:1990 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties Specification for seamless and electric resistance welded tubes
    BS EN 14276-1 : 2006 PRESSURE EQUIPMENT FOR REFRIGERATING SYSTEMS AND HEAT PUMPS - PART 1: VESSELS - GENERAL REQUIREMENTS
    BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
    BS EN ISO 6892-1:2016 Metallic materials. Tensile testing Method of test at room temperature
    BS EN 1991-1-4 : 2005 EUROCODE 1: ACTIONS ON STRUCTURES - PART 1-4: GENERAL ACTIONS - WIND ACTIONS
    BS EN ISO 15614-1:2017 Specification and qualification of welding procedures for metallic materials. Welding procedure test Arc and gas welding of steels and arc welding of nickel and nickel alloys
    BS EN 12449:2016 Copper and copper alloys. Seamless, round tubes for general purposes
    BS 1503:1989 Specification for steel forgings for pressure purposes
    BS EN 10217-3:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Alloy fine grain steel tubes
    BS EN 1982:2017 Copper and copper alloys. Ingots and castings
    BS EN 876:1995 Destructive tests on welds in metallic materials. Longitudinal tensile test on weld metal in fusion welded joints
    BS EN 10273:2016 Hot rolled weldable steel bars for pressure purposes with specified elevated temperature properties
    ASME B16.5 : 2017 PIPE FLANGES AND FLANGED FITTINGS: NPS 1/2 THROUGH NPS 24 METRIC/INCH STANDARD
    BS EN 12451:2012 Copper and copper alloys. Seamless, round tubes for heat exchangers
    BS 7448-2:1997 Fracture mechanics toughness tests Method for determination of KIc, critical CTOD and critical J values of welds in metallic materials
    BS 3920(1973) : AMD 5516 SPECIFICATION FOR PROCEDURE FOR DERIVING AND VERIFYING THE MINIMUM ELEVATED TEMPERATURE YIELD OR PROOF STRESS PROPERTIES OF STEEL PRODUCTS
    BS EN 10216-1:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy steel tubes with specified room temperature properties
    BS EN 515:2017 Aluminium and aluminium alloys. Wrought products. Temper designations
    BS 3692:2001 ISO metric precision hexagon bolts, screws and nuts. Specification
    BS EN ISO 9606-2:2004 Qualification test of welders. Fusion welding Aluminium and aluminium alloys
    BS EN 10291:2000 Metallic materials. Uniaxial creep testing in tension. Methods of test
    BS EN 1998-6:2005 Eurocode 8. Design of structures for earthquake resistance Towers, masts and chimneys
    BS EN ISO 24373:2009 Welding consumables. Solid wires and rods for fusion welding of copper and copper alloys. Classification
    BS EN 12392:2016 Aluminium and aluminium alloys. Wrought products and cast products. Special requirements for products intended for the production of pressure equipment
    BS EN ISO 9606-5:2000 Approval testing of welders. Fusion welding Titanium and titanium alloys, zirconium and zirconium alloys
    BS EN ISO 17638:2016 Non-destructive testing of welds. Magnetic particle testing
    BS EN 571-1:1997 Non-destructive testing. Penetrant testing General principles
    BS EN ISO 15614-6:2006 Specification and qualification of welding procedures for metallic materials. Welding procedure test Arc and gas welding of copper and its alloys
    BS EN 10269:2013 Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties
    BS EN 13184:2001 Non-destructive testing. Leak testing. Pressure change method
    BS EN 1779:1999 Non-destructive testing. Leak testing. Criteria for method and technique selection
    ASTM B 862 : 2014 : REDLINE Standard Specification for Titanium and Titanium Alloy Welded Pipe
    BS EN 10222-2:2017 Steel forgings for pressure purposes Ferritic and martensitic steels with specified elevated temperatures properties
    BS 5044:1973 Specification for contrast aid paints used in magnetic particle flaw detection
    BS EN 10217-1:2002 Welded steel tubes for pressure purposes. Technical delivery conditions Non-alloy steel tubes with specified room temperature properties
    BS 3076:1989 Specification for nickel and nickel alloys: bar
    BS EN ISO 4136:2012 Destructive tests on welds in metallic materials. Transverse tensile test
    BS EN 10216-4:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy and alloy steel tubes with specified low temperature properties
    PD 6550-4:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Heat exchanger tubesheets
    BS EN 10160:1999 Ultrasonic testing of steel flat product of thickness equal or greater than 6 mm (reflection method)
    BS EN 10045-1:1990 Charpy impact test on metallic materials Test method (V- and U-notches)
    BS EN 10002-5:1992 Tensile testing of metallic materials Method of test at elevated temperatures
    BS EN 1998-1 : 2004 EUROCODE 8: DESIGN OF STRUCTURES FOR EARTHQUAKE RESISTANCE - PART 1: GENERAL RULES, SEISMIC ACTIONS AND RULES FOR BUILDINGS
    BS EN ISO 14732:2013 Welding personnel. Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials
    BS 3441:1995 Specification for tanks for the transport of milk and liquid milk products
    BS EN ISO 18273:2015 Welding consumables. Wire electrodes, wires and rods for welding of aluminium and aluminium alloys. Classification
    BS EN 1759-3:2003 Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class designated Copper alloy flanges
    BS EN 1593:1999 Non-destructive testing. Leak testing. Bubble emission techniques
    BS EN ISO 9606-3:1999 Approval testing of welders. Fusion welding Copper and copper alloys
    BS 5950-7:1992 STRUCTURAL USE OF STEELWORK IN BUILDING - SPECIFICATION FOR MATERIALS AND WORKMANSHIP: COLD FORMED SECTIONS
    BS EN 10216-2:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy and alloy steel tubes with specified elevated temperature properties
    ASTM B 381 : 2013 : REDLINE SPECIFICATION FOR TITANIUM AND TITANIUM ALLOY FORGINGS
    BS EN 45004:1995 General criteria for the operation of various types of bodies performing inspection
    BS 1515(1965) : LATEST
    BS EN ISO 5178:2011 Destructive tests on welds in metallic materials. Longitudinal tensile test on weld metal in fusion welded joints
    BS 3605-2:1992 Austenitic stainless steel pipes and tubes for pressure purposes Specification for longitudinally welded tubes
    PD 6497:1982 Stresses in horizontal cylindrical pressure vessels supported on twin saddles: a derivation of the basic equations and constants used in G.3.3 of BS 5500:1982
    BS EN 12420:2014 Copper and copper alloys. Forgings
    API 520-2 : 2015 SIZING, SELECTION, AND INSTALLATION OF PRESSURE-RELIEVING DEVICES - PART 2: INSTALLATION
    BS EN 1515-1:2000 Flanges and their joints. Bolting Selection of bolting
    BS 4870-2:1982 Specification for approval testing of welding procedures TIG or MIG welding of aluminium and its alloys
    BS EN ISO 898-2:2012 Mechanical properties of fasteners made of carbon steel and alloy steel Nuts with specified property classes. Coarse thread and fine pitch thread
    BS EN 10002-1:2001 Tensile testing of metallic materials Method of test at ambient temperature
    BS EN 12163:2011 Copper and copper alloys. Rod for general purposes
    BS EN 10213 : 2007 STEEL CASTINGS FOR PRESSURE PURPOSES
    BS EN 10222-3:2017 Steel forgings for pressure purposes Nickel steels with specified low temperature properties
    BS 449-2:1969 Specification for the use of structural steel in building Metric units
    BS EN ISO 15614-2:2005 Specification and qualification of welding procedures for metallic materials. Welding procedure test Arc welding of aluminium and its alloys
    1997/23/EC : 1997 DIRECTIVE 97/23/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 29 MAY 1997 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES CONCERNING PRESSURE EQUIPMENT
    BS EN 13134:2000 Brazing. Procedure approval
    PD 6550-3:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Vessels under external pressure
    BS EN ISO 17672:2016 Brazing. Filler metals
    BS EN 10272:2007 Stainless steel bars for pressure purposes
    BS 1504:1976 Specification for steel castings for pressure purposes
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