• DEFSTAN 03-43/1(2008) : 2008

    Withdrawn A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.

    THERMAL SPRAYED COATINGS FOR WEAR RESISTANCE

    Available format(s):  Hardcopy, PDF

    Withdrawn date:  31-03-2014

    Language(s):  English

    Published date:  01-01-2008

    Publisher:  UK Ministry of Defence Standards

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Warning
    3 Normative References
    4 Abbreviations
    5 Definitions
      5.2 Process control schedule
      5.3 Significant surface
    6 Information to be Supplied by the Purchaser
    7 Process Control
    8 Process Requirements
      8.1 General
      8.2 Pre-treatment in repair operations
      8.3 Surface preparation
          8.3.1 General requirements
          8.3.2 Cleaning
      8.4 Masking
      8.5 Preheating
      8.6 Thermal spray process
          8.6.3 Temperature control during spraying
          8.6.6 Coating material
      8.7 Sealing
      8.8 Finishing
    9 Inspection and Test
      9.1 General procedure
      9.2 Inspection of coated components
          9.2.1 Visual/Liquid Penetrant inspection
          9.2.2 Dimensional check
          9.2.3 Coating thickness
      9.3 Test specimens
          9.3.2 Adhesion
          9.3.3 Hardness
          9.3.4 Microstructure
      9.4 Periodic tests
      9.5 Treatment of items rejected during final inspection
          and test
      9.6 Packaging
    Annex A - Guidance on Thermal Sprayed Coatings for Wear
              Resistance
      A.1 Introduction
      A.2 High Velocity Oxy Fuel Process
      A.3 HVOF Process Control
      A.4 Performance Characteristics of Relevant HVOF Sprayed
          Coatings
          A.4.1 Wear
          A.4.2 Corrosion behaviour
          A.4.3 Fatigue
          A.4.4 Hardness
      A.5 Commercial Applications of HVOF-Sprayed, Wear-Resistant
          Coatings
      A.6 Guidelines on HVOF Coatings for Wear-Resistant
          Applications
      A.7 The Role of Plasma Sprayed Coatings
          A.7.1 The plasma spray process
    Annex B - Thermal Spray Procedure
      B.1 Spraying Procedure Documentation
      B.2 Quality
          B.2.2 Qualification of Procedures
                B.2.2.3 Qualification of operators
      B.3 Thermal Spraying Processes and Equipment
      B.3.1 System
    Annex C - Coating Material
      C.1 Selection of Coating Material

    Abstract - (Show below) - (Hide below)

    Describes the requirements for, and provides guidance for, the deposition of wear resistant coatings by thermal spray techniques.

    General Product Information - (Show below) - (Hide below)

    Development Note This standard is obsolescent because it is no longer required for the procurement of new equipment but is retained for maintenance purposes in support of existing in-service equipment. (05/2013)
    Document Type Standard
    Publisher UK Ministry of Defence Standards
    Status Withdrawn

    Standards Referenced By This Book - (Show below) - (Hide below)

    DEFSTAN 03-38/2(2010) : 2010 GUIDANCE TO THE USE OF ALTERNATIVES TO HEXAVALENT CHROMIUM FOR THE PROTECTIVE COATING OF DEFENCE EQUIPMENT

    Standards Referencing This Book - (Show below) - (Hide below)

    BS EN 582:1994 Thermal spraying. Determination of tensile adhesive strength
    BS EN ISO 6508-1:2015 Metallic materials. Rockwell hardness test Test method
    BS EN ISO 6507-1:2005 Metallic materials. Vickers hardness test Test method
    BS EN ISO 2178:2016 Non-magnetic coatings on magnetic substrates. Measurement of coating thickness. Magnetic method
    BS EN ISO 14922-2:1999 Thermal spraying. Quality requirements of thermally sprayed structures Comprehensive quality requirements
    DEFSTAN 02-828/2(2005) : 2005 REQUIREMENTS FOR THERMAL SPRAY DEPOSITION OF METALS AND CERAMICS FOR ENGINEERING PURPOSES
    DEFSTAN 03-4/5(2006) : 2006 THE PRE-TREATMENT AND PROTECTION OF STEEL ITEMS OF MAXIMUM TENSILE STRENGTH EXCEEDING 1450 MPA
    DEFSTAN 03-38/1(2007) : 2007 GUIDANCE FOR THE USE OF ALTERNATIVES TO HEXAVALENT CHROMIUM FOR THE PROTECTIVE COATING OF DEFENCE EQUIPMENT
    DEFSTAN 03-2/4(2005) : 2005 CLEANING AND PREPARATION OF METAL SURFACES
    BS EN ISO 1463:2004 Metallic and oxide coatings. Measurement of coating thickness. Microscopical method
    BS EN ISO 2360:2017 Non-conductive coatings on non-magnetic electrically conductive base metals. Measurement of coating thickness. Amplitude-sensitive eddy-current method
    BS EN 571-1:1997 Non-destructive testing. Penetrant testing General principles
    BS EN ISO 9227:2017 Corrosion tests in artificial atmospheres. Salt spray tests
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