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DEFSTAN 21-5/2(2004) : 2004

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

CODE OF PRACTICE FOR PROTECTIVE FINISHES

Superseded date

20-09-2009

Published date

12-01-2013

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Foreword
1 Scope
   1.1 Process Drawings
2 Foreword
   2.1 Sponsorship
   2.2 Conditions of Release
   2.3 Related Documents
3 Health and Safety
   3.1 Warning
        3.1.1 Paint Remover
        3.1.2 Cadmium
        3.1.3 Soluble Chromates
4 Corrosion
   4.1 Types of Corrosion
   4.2 Electrochemical Corrosion
5 Surface Finishes
   5.1 General
   5.2 Decorative and Tactile Finishes
   5.3 Protective Finishes
   5.4 Non-metallic Materials
6 Guide to the Treatment of Non-corrosive Resisting (NCR) Steel
7 Guide to the Protective Treatment of Copper and Copper Alloys
   7.1 General
8 Guide to the Protective Treatment of Aluminum and Aluminum
   Alloys
   8.1 General
9 Guide to the use of Paints and Powder Coatings
   9.1 Paint Policy
   9.2 Paint Selection
   9.3 Required Paint Colours
10 Design Requirements/Guidance
   10.1 Design Factors
   10.2 Galvanic Hazards
   10.3 Design Considerations
   10.4 Hazards of Corrosion Due to Vapour
11 Pre-Treatment of Basic Metals
   11.1 General
   11.2 Degreasing Hazard
   11.3 Abrasive Cleaning
   11.4 Castings
   11.5 Waveguides
   11.6 Hydraulic Systems
   11.7 Metallic Substrates
12 Surfaces to be Painted
   12.1 General
   12.2 Inaccessible Steel Surfaces
   12.3 Antennas
   12.4 GRP Mouldings and Fabrications
   12.5 Radomes
   12.6 Hydraulic Pipwork
13 Paint Application
14 Paint Removers
   14.1 General
15 Process Drawings
   15.1 General
Annex A Related Documents
Annex B Abbreviations, Definitions and Symbols
Annex C Procurement Check List

Describes principal types of Naval Equipment and recommends procedures and processes to be used to provide adequate protection against corrosion.

DevelopmentNote
Supersedes DEFSTAN 21-5/1(2000). (01/2005)
DocumentType
Standard
PublisherName
UK Ministry of Defence Standards
Status
Superseded
SupersededBy
Supersedes

DEFSTAN 00-101(PT4)/1(2005) : 2005 DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 4: GENERAL NAVAL ENVIRONMENT CATEGORY 1
DEFSTAN 00-101(PT4)/2(2008) : 2008 DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 4: GENERIC NAVAL ENVIRONMENT
DEFSTAN 59-411(PT1)/1(2007) : 2007 ELECTROMAGNETIC COMPATIBILITY - PART 1: MANAGEMENT AND PLANNING
DEFSTAN 02-570(PT1)/3(2004) : 2004 GUIDE TO THE DESIGN OF SOUND REPRODUCTION EQUIPMENT AND PUBLIC ADDRESS SYSTEMS - PART 1: GUIDE TO DESIGN OF SOUND REPRODUCTION EQUIPMENT SYSTEMS

BS 381C:1996 Specification for colours for identification, coding and special purposes
DEFSTAN 03-19/2(1994) : 1994 ELECTRO-DEPOSITION OF CADMIUM
BS 4921:1988 Specification for sherardized coatings on iron or steel
DEFSTAN 80-111/1(1985) : 1985 PAINT FINISHING, LOW SHEEN, BLACK, BRUSHING
DEFSTAN 03-11/4(2003) : 2003 PHOSPHATE TREATMENT OF IRON AND STEEL
DEFSTAN 08-123/1(2000) : 2000 REQUIREMENTS FOR THE DESIGN AND TESTING OF EQUIPMENTS TO MEET ENVIRONMENTAL CONDITIONS - CATEGORY 2
DEFSTAN 03-18/3(2003) : 2003 CHROMATE CONVERSION COATINGS (CHROMATE FILMING TREATMENTS) GRADES: STANDARD AND BRUSHING FOR ALUMINIUM AND ALUMINIUM ALLOYS
DTD 931 : AUG 70 RHODIUM PLATING
BS EN 22063:1994 Metallic and other inorganic coatings. Thermal spraying. Zinc, aluminium and their alloys
DEFSTAN 05-34/2(1984) : 1984 MARKING OF SERVICE MATERIAL
BS 7195(1989) : 1989 GUIDE FOR PREVENTION OF CORROSION OF METALS CAUSED BY VAPOURS FROM ORGANIC MATERIALS
BS EN 12330:2000 Corrosion protection of metals. Electrodeposited coatings of cadmium on iron or steel
DEFSTAN 03-12/2(1998) : 1998 CHROMATE PASSIVATION OF BRASS ARTICLES
BS 3382-3&4(1965) : 1965 SPECIFICATION FOR ELECTROPLATED COATINGS ON THREADED COMPONENTS - NICKEL OR NICKEL PLUS CHROMIUM ON STEEL COMPONENTS - NICKEL OR NICKEL PLUS CHROMIUM ON COPPER AND COPPER ALLOY (INCLUDING BRASS) COMPONENTS
DEFSTAN 07-224/1(2000) : 2000 REQUIREMENTS FOR MATERIALS FOR ELECTROTECHNICAL AND NAVAL WEAPONS EQUIPMENT - CATEGORY 2
BS 5599:1993 Specification for hard anodic oxidation coatings on aluminium and its alloys for engineering purposes
DEFSTAN 03-7/1(1973) : 1973 PAINTING OF METAL AND WOOD
DEFSTAN 03-30/2(2000) : 2000 TREATMENTS FOR THE PROTECTION FOR METAL PARTS OF SERVICE STORES AND EQUIPMENT AGAINST CORROSION
BS EN ISO 1461:2009 Hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods
BS EN 60464-3-1:2002 Varnishes used for electrical insulation Specifications for individual materials - Sheet 1: Ambient curing finishing varnishes
DEFSTAN 03-20/2(1994) : 1994 AMD 1 1996 ELECTRO-DEPOSITION OF ZINC
ISO 4521:2008 Metallic and other inorganic coatings — Electrodeposited silver and silver alloy coatings for engineering purposes — Specification and test methods
DEFSTAN 03-25/4(2003) : 2003 SULFURIC ACID ANODISING OF ALUMINIUM AND ALUMINIUM ALLOYS
DEFSTAN 03-17/2(1992) : 1992 ELECTRO - DEPOSITION OF GOLD
BS EN 12329:2000 Corrosion protection of metals. Electrodeposited coatings of zinc with supplementary treatment on iron or steel
BS EN 12540:2000 Corrosion protection of metals. Electrodeposited coatings of nickel, nickel plus chromium, copper plus nickel and copper plus nickel plus chromium
DEFSTAN 03-14/2(1995) : 1995 ELECTRO-DEPOSITION OF CHROMIUM FOR ENGINEERING PURPOSES
BS 1336:1971 Specification for knotting
DEFSTAN 21-50(PT2)/1(2000) : 2000 REQUIREMENTS FOR WAVEGUIDE - PART 2: INSTALLATION REQUIREMENTS CATEGORY 2
BS 6338:1982 Specification for chromate conversion coatings on electroplated zinc and cadmium coatings
DEFSTAN 03-2/3(1995) : 1995 CLEANING AND PREPARATION OF METAL SURFACES
BS 3382-5&6(1967) : 1967 SPECIFICATION FOR ELECTROPLATED COATINGS ON THREADED COMPONENTS - TIN ON COPPER AND COPPER ALLOY (INCLUDING BRASS) COMPONENTS - SILVER ON COPPER AND COPPER ALLOY (INCLUDING BRASS) COMPONENTS
BS 7361-1:1991 Cathodic protection Code of practice for land and marine applications
DEFSTAN 03-24/4(2003) : 2003 CHROMIC ACID ANODIZING OF ALUMINIUM AND ALUMINIUM ALLOYS

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