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CITY AND TREKKING BICYCLES - SAFETY REQUIREMENTS AND TEST METHODS
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Superseded date: 01-01-2015
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Published date: 12-01-2013
Publisher: German Institute for Standardisation (Deutsches Institut für Normung)
Foreword<br>Introduction<br>1 Scope<br>2 Normative references<br>3 Terms and definitions<br>4 Requirements and test methods<br> 4.1 Brake tests and strength tests - Special<br> requirements<br> 4.1.1 Definition of brake tests<br> 4.1.2 Definition of strength tests<br> 4.1.3 Numbers and condition of specimens for<br> the strength tests<br> 4.1.4 Accuracy tolerances of test conditions for<br> brake tests and strength tests<br> 4.2 Sharp edges<br> 4.3 Security and strength of safety-related fasteners<br> 4.3.1 Security of screws<br> 4.3.2 Minimum failure torque<br> 4.3.3 Folding bicycles<br> 4.4 Crack detection methods<br> 4.5 Protrusions<br> 4.5.1 Requirement<br> 4.5.2 Test method<br> 4.6 Brakes<br> 4.6.1 Braking-systems<br> 4.6.2 Hand-operated brakes<br> 4.6.3 Attachment of brake assembly and cable<br> requirements<br> 4.6.4 Brake-block and brake-pad assemblies - Security test<br> 4.6.5 Brake adjustment<br> 4.6.6 Hand-operated braking-system - Strength test<br> 4.6.7 Back-pedal braking system<br> 4.6.8 Braking performance<br> 4.6.9 Brakes - Heat-resistance test<br> 4.7 Steering<br> 4.7.1 Handlebar - Dimensions<br> 4.7.2 Handlebar grips and plugs<br> 4.7.3 Handlebar stem - Insertion-depth mark or<br> positive stop<br> 4.7.4 Handlebar stem-extension to fork-stem -<br> Clamping requirements<br> 4.7.5 Steering stability<br> 4.7.6 Steering assembly - Static strength and security<br> tests<br> 4.7.7 Handlebar and stem assembly - Fatigue test<br> 4.8 Frames<br> 4.8.1 Suspension-frames - Special requirements<br> 4.8.2 Frame and front-fork assembly - Impact<br> test (falling mass)<br> 4.8.3 Frame - Fatigue test with pedalling forces<br> 4.8.4 Frame - Fatigue test with a vertical force<br> 4.9 Front fork<br> 4.9.1 General<br> 4.9.2 Means of location of the axle and wheel retention<br> 4.9.3 Suspension-forks - Special requirements<br> 4.9.4 Front fork - Static bending test<br> 4.9.5 Front fork - Rearward impact test<br> 4.9.6 Front fork - Bending fatigue test<br> 4.9.7 Forks intended for use with hub- or disc-brakes<br> 4.10 Wheels and wheel/tyre assembly<br> 4.10.1 Rotational accuracy<br> 4.10.2 Wheel/tyre assembly - Clearance<br> 4.10.3 Wheels - Static strength test<br> 4.10.4 Wheels - Wheel retention<br> 4.10.5 Wheels - Quick-release devices<br> 4.11 Rims, tyres and tubes<br> 4.11.1 Tyre inflation pressure<br> 4.11.2 Tyre and rim compatibility<br> 4.11.3 Rim-wear<br> 4.12 Mudguards<br> 4.12.1 Requirement<br> 4.12.2 Stage 1: Test method - Tangential obstruction<br> 4.12.3 Stage 2: Test method - Radial force<br> 4.13 Pedals and pedal/crank drive system<br> 4.13.1 Pedal tread<br> 4.13.2 Pedal clearance<br> 4.13.3 Pedal/pedal-spindle assembly - Static strength test<br> 4.13.4 Pedal-spindle - Impact test<br> 4.13.5 Pedal/pedal-spindle - Dynamic durability test<br> 4.13.6 Drive-system - Static strength test<br> 4.13.7 Crank assembly - Fatigue test<br> 4.14 Saddles and seat-pillar<br> 4.14.1 General<br> 4.14.2 Limiting dimensions<br> 4.14.3 Seat-pillar - Insertion-depth mark or positive stop<br> 4.14.4 Saddle/seat pillar<br> 4.14.5 Saddle - Static strength test<br> 4.14.6 Saddle and seat-pillar clamp - Fatigue test<br> 4.14.7 Seat-pillar - Fatigue test<br> 4.15 Drive-chain<br> 4.16 Chainguard<br> 4.16.1 Requirement<br> 4.16.2 Chain-wheel disc diameter<br> 4.16.3 Chain protective device<br> 4.16.4 Combined front gear-change guide<br> 4.17 Spoke protector<br> 4.18 Luggage carriers<br> 4.19 Handling and operation of a fully-assembled bicycle<br> 4.19.1 Requirement<br> 4.19.2 Test method<br> 4.20 Lighting systems and reflectors<br> 4.20.1 Lighting and reflectors<br> 4.20.2 Wiring harness<br> 4.21 Warning device<br>5 Manufacturer's instructions<br>6 Marking<br> 6.1 Requirement<br> 6.2 Durability test<br> 6.2.1 Requirement<br> 6.2.2 Test method<br>Annex A (informative) Explanation of the method of least<br> squares for obtaining line of best<br> fit and +/-20 % limit lines for<br> braking performance linearity<br>Annex B (informative) Steering geometry<br>Annex C (informative) Structural integrity of the fully<br> assembled bicycle<br>Annex D (informative) Wheel/tyre assembly - Fatigue test<br>Bibliography<br>National Annex NA (informative) <br>National Annex NB (informative) Bibliography
Defines safety and performance requirements for the design, assembly, and testing of bicycles and sub-assemblies intended for use on public roads, and lays down guide lines for instructions on the use and care of such bicycles.
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