• DIN EN 60204-1 : 2010

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS

    Available format(s):  Hardcopy

    Superseded date:  22-11-2022

    Language(s):  German

    Published date:  01-01-2010

    Publisher:  Verband Deutscher Elektrotechniker

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    Table of Contents - (Show below) - (Hide below)

    INTRODUCTION
    1 Scope
    2 Normative references
    3 Definitions
    4 General requirements
        4.1 General considerations
        4.2 Selection of equipment
        4.3 Electrical supply
        4.4 Physical environment and operating conditions
        4.5 Transportation and storage
        4.6 Provisions for handling
        4.7 Installation and operation
    5 Incoming supply conductor terminations and devices for
        disconnecting and switching off
        5.1 Incoming supply conductor terminations
        5.2 Terminal for connection to the external protective
              earthing system
        5.3 Supply disconnecting (isolating) device
        5.4 Devices for switching off for prevention of
              unexpected start-up
        5.5 Devices for disconnecting electrical equipment
        5.6 Protection against unauthorized, inadvertent
              and/or mistaken connection
    6 Protection against electric shock
        6.1 General
        6.2 Protection against direct contact
        6.3 Protection against indirect contact
        6.4 Protection by the use of PELV
    7 Protection of equipment
        7.1 General
        7.2 Overcurrent protection
        7.3 Overload protection of motors
        7.4 Abnormal temperature protection
        7.5 Protection against supply interruption or
              voltage reduction and subsequent restoration
        7.6 Motor overspeed protection
        7.7 Earth fault/residual current protection
        7.8 Phase sequence protection
        7.9 Protection against overvoltages due to lightning
              and to switching surges
    8 Equipotential bonding
        8.1 General
        8.2 Protective bonding circuit
        8.3 Bonding for operational purposes
    9 Control circuits and control functions
        9.1 Control circuits
        9.2 Control functions
        9.3 Protective interlocks
        9.4 Control functions in the event of failure
    10 Operator interface and machine-mounted control devices
        10.1 General
        10.2 Push-buttons
        10.3 Indicator lights and displays
        10.4 Illuminated push-buttons
        10.5 Rotary control devices
        10.6 Start devices
        10.7 Devices for emergency stop
        10.8 Devices for emergency switching off
        10.9 Displays
    11 Electronic equipment
        11.1 General
        11.2 Basic requirements
        11.3 Programmable equipment
    12 Controlgear: location, mounting and enclosures
        12.1 General requirements
        12.2 Location and mounting
        12.3 Degrees of protection
        12.4 Enclosures, doors and openings
        12.5 Access to controlgear
    13 Conductors and cables
        13.1 General requirements
        13.2 Conductors
        13.3 Insulation
        13.4 Current-carrying capacity in normal service
        13.5 Conductor and cable voltage drop
        13.6 Minimum cross-sectional area
        13.7 Flexible cables
        13.8 Collector wires, collector bars and slip-ring
              assemblies
    14 Wiring practices
        14.1 Connections and routing
        14.2 Identification of conductors
        14.3 Wiring inside enclosures
        14.4 Wiring outside enclosures
        14.5 Ducts, connection boxes and other boxes
    15 Electric motors and associated equipment
        15.1 General requirements
        15.2 Motor enclosures
        15.3 Motor dimensions
        15.4 Motor mounting and compartments
        15.5 Criteria for motor selection
        15.6 Protective devices for mechanical brakes
    16 Accessories and lighting
        16.1 Accessories
        16.2 Local lighting of the machine and equipment
    17 Marking, warning signs and reference designations
        17.1 General
        17.2 Warning signs
        17.3 Functional identification
        17.4 Marking of control equipment
        17.5 Reference designations
    18 Technical documentation
        18.1 General
        18.2 Information to be provided
        18.3 Requirements applicable to all documentation
        18.4 Basic information
        18.5 Installation diagram
        18.6 Block (system) diagrams and function diagrams
        18.7 Circuit diagrams
        18.8 Operating manual
        18.9 Maintenance manual
        18.10 Parts list
    19 Testing and verification
        19.1 General
        19.2 Continuity of the protective bonding circuit
        19.3 Insulation resistance tests
        19.4 Voltage tests
        19.5 Protection against residual voltages
        19.6 Functional tests
        19.7 Retesting
    Figures
    1 Block diagram of a typical manufacturing system
    2 Block diagram of a typical machine
    3 Example of equipotential bonding for electrical
        equipment of a machine
    Tables
    1 Minimum cross-sectional area of the external protective
        copper conductor
    2 Colour-coding for push-button actuators and their
        meanings
    3 Colours for indicator lights and their meanings with
        respect to the condition of the machine
    4 Maximum allowable conductor temperatures under normal
        and short-circuit conditions
    5 Current carrying capacity of PVC insulated copper
        conductors or cables under steady-state conditions in
        an ambient air temperature of +40 deg C for different
        methods of installation
    6 Minimum cross-sectional areas of copper conductors
    7 Derating factors for cables wound on drums
    8 Minimum permitted bending radii for the forced guiding
        of flexible cables
    9 Verification of continuity of the protective bonding
        circuit
    Annexes
    A Examples of machines covered by this part of IEC 60204
    B Inquiry form for the electrical equipment of machines
    C Current-carrying capability and overcurrent protection
        of conductors and cables in the electrical equipment
        of machines
    D Explanation of emergency operation functions
    E Bibliography
    ZA Normative references to international publications with
        their corresponding European publications
    Index

    Abstract - (Show below) - (Hide below)

    Applies to the application of electrical, electronic and programmable electronic equipment and systems to machines not portable by hand while working, including a group of machines working together in a coordinated manner.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes DIN IEC 60204-1. (03/2008) DRAFT 2014 issued in October 2014. (10/2014)
    Document Type Standard
    Publisher Verband Deutscher Elektrotechniker
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    DIN ISO 5826 : 2000 RESISTANCE WELDING EQUIPMENT - TRANSFORMERS - GENERAL SPECIFICATIONS APPLICABLE TO ALL TRANSFORMERS
    DIN 56950-1 E : 2012 ENTERTAINMENT TECHNOLOGY - MACHINERY INSTALLATIONS - PART 1: SAFETY REQUIREMENTS AND INSPECTION
    DIN EN ISO 13856-2:2013-08 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 2: GENERAL PRINCIPLES FOR THE DESIGN AND TESTING OF PRESSURE-SENSITIVE EDGES AND PRESSURE-SENSITIVE BARS (ISO 13856-2:2013)
    DIN 14700-1:2016-08 FIREFIGHTING AND FIRE PROTECTION - CAN INTERFACE FOR COMPONENTS IN EMERGENCY VEHICLES - PART 1: GENERAL REQUIREMENTS
    DIN EN ISO 16089 E : 2016 MACHINE TOOLS - SAFETY - STATIONARY GRINDING MACHINES (ISO 16089:2015)
    DIN EN ISO 14119:2014-03 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection (ISO 14119:2013)
    DIN 19704-1:2014-11 HYDRAULIC STEEL STRUCTURES - PART 1: CRITERIA FOR DESIGN AND CALCULATION
    DIN EN ISO/IEC 80079-38:2012-08 (Draft) EXPLOSIVE ATMOSPHERES - PART 38: EQUIPMENT AND COMPONENTS IN EXPLOSIVE ATMOSPHERES IN UNDERGROUND MINES (ISO/IEC 80079-38:2016)
    DIN EN ISO 13849-2:2013-02 SAFETY OF MACHINERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 2: VALIDATION (ISO 13849-2:2012)
    DGUV INFORMATION 203-072 : 2017 WIEDERKEHRENDE PRUEFUNGEN ELEKTRISCHER ANLAGEN UND ORTSFESTER ELEKTRISCHER BETRIEBSMITTEL - FACHWISSEN FUER PRUEFPERSONEN
    DIN ISO 669:2001-06 RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS
    DIN EN ISO 13856-3 E : 2013 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 3: GENERAL PRINCIPLES FOR DESIGN AND TESTING OF PRESSURE-SENSITIVE BUMPERS, PLATES, WIRES AND SIMILAR DEVICES (ISO 13856-3:2013)
    DIN EN ISO 13856-1:2013-08 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 1: GENERAL PRINCIPLES FOR THE DESIGN AND TESTING OF PRESSURE-SENSITIVE MATS AND PRESSURE-SENSITIVE FLOORS (ISO 13856-1:2013)
    DIN EN ISO 14120:2016-05 SAFETY OF MACHINERY - GUARDS - GENERAL REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF FIXED AND MOVABLE GUARDS (ISO 14120:2015)
    DIN EN ISO 11553-1:2009-03 Safety of machinery - Laser processing machines - Part 1: General safety requirements (ISO 11553-1:2005)
    DIN EN 60073:2003-05 Basic and safety principles for man-machine interface, marking and identification Coding principles for indicators and actuators (IEC 60073:2002);
    DIN V ENV 50235 : 1998 AERONAUTICAL GROUND LIGHTING ELECTRICAL INSTALLATION - SIGNS - EQUIPMENT SPECIFICATIONS AND TESTS
    VDE 0100-537 : 1999 ELECTRICAL INSTALLATIONS OF BUILDINGS - PART 5: SELECTION AND ERECTION OF ELECTRICAL EQUIPMENT; CHAPTER 53: SWITCH GEAR AND CONTROL GEAR; SECTION 537: DEVICES FOR ISOLATION AND SWITCHING
    VDE 0721-911 : 1995 SAFETY IN ELECTROHEAT INSTALLATIONS - PART 1: GENERAL REQUIREMENTS
    VDI 2246 Blatt 1:2001-03 Designing maintainable engineered products - Basic principles
    VDI/VDE 2184:2008-06 Reliable operation and maintenance of field bus systems
    VDI 3575:2000-10 Path limiters for cranes - Mechanical and electromechanical components
    VDE V 0161-234 : 1998 Aviation ground lighting electric installation - Flashing lights Equipment specifications and tests;
    VDI 3603:2002-11 Belt conveyors for bulk material - Take-up, bend and return stations
    VDE V 0161-235 : 1998 AERONAUTICAL GROUND LIGHTING ELECTRICAL INSTALLATION - SIGNS - EQUIPMENT SPECIFICATIONS AND TESTS
    VDI 4464:2012-05 Operation of industrial trucks with RFID components
    VDI 4412:2016-05 Cableless control of cranes
    VDI 3602 Blatt 1:2001-01 (Draft) Belt conveyors for bulk material - Conveyor drives, construction
    DIN VDE 0100-537 : 1999 ELECTRICAL INSTALLATIONS OF BUILDINGS - PART 5: SELECTION AND ERECTION OF ELECTRICAL EQUIPMENT - CHAPTER 53: SWITCHGEAR AND CONTROL GEAR - SECTION 537: DEVICES FOR ISOLATION AND SWITCHING
    DIN V ENV 50234 : 1998 AERONAUTICAL GROUND LIGHTING ELECTRICAL INSTALLATION - FLASHING LIGHTS - EQUIPMENT SPECIFICATIONS AND TESTS
    DIN 25409-7:2016-01 Remote handling devices for use behind shielding walls - Part 7: Power manipulators with electric drives - Requirements and testing
    DIN EN ISO 11553-2:2009-03 SAFETY OF MACHINERY - LASER PROCESSING MACHINES - PART 2: SAFETY REQUIREMENTS FOR HAND-HELD LASER PROCESSING DEVICES
    DIN EN ISO/IEC 80079-38 E : 2017 EXPLOSIVE ATMOSPHERES - PART 38: EQUIPMENT AND COMPONENTS IN EXPLOSIVE ATMOSPHERES IN UNDERGROUND MINES (ISO/IEC 80079-38:2016)
    DIN EN ISO 669 E : 2016 RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS (ISO 669:2016)
    DIN 56950-1:2012-05 ENTERTAINMENT TECHNOLOGY - MACHINERY INSTALLATIONS - PART 1: SAFETY REQUIREMENTS AND INSPECTIONS
    DIN EN ISO 14120 E : 2016 SAFETY OF MACHINERY - GUARDS - GENERAL REQUIREMENTS FOR THE DESIGN AND CONSTRUCTION OF FIXED AND MOVABLE GUARDS (ISO 14120:2015)
    DIN EN ISO 669:2016-07 RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS (ISO 669:2016)
    DIN 19704-3:2014-11 HYDRAULIC STEEL STRUCTURES - PART 3: ELECTRICAL EQUIPMENT
    BWB TL 3405-0005 : 1ED 2004
    DIN EN ISO 5826:2014-07 RESISTANCE WELDING EQUIPMENT - TRANSFORMERS - GENERAL SPECIFICATIONS APPLICABLE TO ALL TRANSFORMERS (ISO 5826:2014)
    DIN 56950:2005-04 ENTERTAINMENT TECHNOLOGY - MACHINERY INSTALLATIONS - SAFETY REQUIREMENTS AND TESTING
    DIN EN ISO 13856-3:2013-12 SAFETY OF MACHINERY - PRESSURE-SENSITIVE PROTECTIVE DEVICES - PART 3: GENERAL PRINCIPLES FOR DESIGN AND TESTING OF PRESSURE-SENSITIVE BUMPERS, PLATES, WIRES AND SIMILAR DEVICES (ISO 13856-3:2013)
    DGUV REGEL 110-003 : 2007
    DIN 14430:2008-12 FIRE FIGHTING - POSITIVE PRESSURE FOAM SYSTEMS AND COMPRESSED AIR FOAM SYSTEMS
    DIN EN ISO 16089:2016-06 MACHINE TOOLS - SAFETY - STATIONARY GRINDING MACHINES (ISO 16089:2015)
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