DOD-STD-1866 Base Document:1968
Withdrawn
A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.
SOLDERING PROCESS GENERAL (NON ELECTRICAL)
17-07-1998
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1 SCOPE
1.1 Coverage
1.2 Classification of soldering methods
1.3 Usage
1.4 Method of Reference
2 REFERENCED DOCUMENTS
2.1 Issues of Documents
2.2 Other Publications
3 DEFINITIONS
3.1 Contractor/Manufacturer
4 GENERAL REQUIREMENTS
4.1 Soldering Equipment
4.2 Procedure
4.2.1 Procedure Record
4.2.2 Sample Specimen
5 DETAIL REQUIREMENTS
5.1 Solder Metals
5.1.1 Tin-lead Solder
5.1.2 Tin-antimony - Lead Solder
5.1.3 Tin-antimony - Tin-silver and Lead-silver Solders
5.1.4 Tin-lead-zinc, Tin-zinc, Tin-zinc Aluminum and
Zinc-aluminum Solders
5.1.5 Fusable Alloy Solders
5.1.6 Indium Solders
5.2 Flux Types
5.2.1 Selection of Fluxes
5.2.2 Corrosive Fluxes
5.2.3 Intermediate Fluxes
5.2.4 Non Corrosive Fluxes
5.3 Joint Preparation
5.3.1 Cleaning
5.3.2 Deburring
5.3.3 Precoating
5.3.4 Joint Design
5.3.5 Joint Selection
5.3.6 Fit
5.3.7 Assembly of Parts
5.3.8 Application of Flux
5.3.9 Application of Solder Metal
5.4 Soldering Methods
5.4.1 Conduction Soldering
5.4.2 Flame Soldering
5.4.3 Dip Soldering
5.4.4 Resistance Method
5.4.5 Oven or Furnace Method
5.4.6 Induction Method
5.4.7 Ultrasonic Method
5.4.8 Spray Gun Method
5.4.9 Wave Method
5.5 Post Soldering Treatment
5.5.1 Cooling
5.5.2 Flux Removal
5.5.3 Passivation of Stainless Steel Assemblies
5.6 Quality Considerations
5.6.1 Workmanship
5.6.2 Appearance
5.6.3 Flow and Wetting Action
5.6.4 Line of Demarcation
5.6.5 Contour
5.6.6 Porosity
5.6.7 Blisters
5.6.8 Residual Flux
5.6.9 Excess Solder
5.6.10 Unmelted Solder
5.6.11 Penetration
5.6.12 Cold Solder
5.6.13 Disturbed Solder
5.6.14 Aggregate Area
5.6.15 Extent of Single Defect
5.6.16 Resoldering
5.6.17 Humidity Test
5.7 Application Data
5.7.1 Copper and Copper Alloys
5.7.2 Steels
5.7.3 Nickel and Nickel Alloys
5.7.4 Lead and Lead Alloys
5.7.5 Aluminum and Aluminum Alloys
5.7.6 Magnesium and Magnesium Alloys
5.7.7 Cast Iron
5.7.8 Cadmium-silver and Cadmium-zinc Alloys
5.7.9 Fluxes
5.7.10 For Electrical and Electronic Soldering
6 TABLES
I Tin-lead Solders
II Tin-antimony Lead Solders
III Tin-antimony, Tin-silver and Lead-silver Solders
IV Tin-Lead-Zinc-Aluminium Solders
V Fusable Alloy Solders
VI Indium Solders
Provides general fabrication and soldering essentials for soldering of non-electrical assemblies of steel, coated steel clad copper, copper alloys, lead and lead alloys, tin and tin alloys, zinc and zinc alloys, nickel and nickel alloys, and aluminum and aluminum alloys.
| Committee |
FSC SOLD
|
| DevelopmentNote |
NOTICE 1 - Notice of Change NOTICE 3 - Notice of Cancellation without replacement Supersedes MIL S 6872 (B) (11/2003)
|
| DocumentType |
Standard
|
| Pages |
53
|
| PublisherName |
US Military Specs/Standards/Handbooks
|
| Status |
Withdrawn
|
| DOD-STD-2000-1 Revision B:1986 | SOLDERING TECHNOLOGY, HIGH QUALITY/HIGH RELIABILITY |
| MIL-HDBK-11991 Base Document:1996 | DESIGN OF ELECTRICAL, ELECTRONIC, AND ELECTRO-MECHANICAL EQUIPMENT, GUIDED MISSILE AND ASSOCIATED WEAPONS SYSTEMS |
| MIL-STD-2000 Revision A:1991 | STANDARD REQUIREMENTS FOR SOLDERED ELECTRICAL AND ELECTRONIC ASSEMBLIES |
| AA-R-200 Revision F:1987 | REFRIGERATOR, MECHANICAL, COMMERCIAL, SELF-CONTAINED, REACH-IN AND PASS-THROUGH |
| MIL-P-85710 Base Document:1986 | PARACHUTES, PERSONNEL, EMERGENCY ESCAPE GENERAL DESIGN SPECIFICATION FOR |
| MIL-STD-1250 Revision A:1992 | CORROSION PREVENTION AND DETERIORATION CONTROL IN ELECTRONIC COMPONENTS AND ASSEMBLIES |
| MIL R 11767 : F | RELAY ASSEMBLY, GUN & FIRING, WATERPROOF, 24 VOLT DIRECT CURRENT |
| MIL-A-27195 Revision A:1989 | ACCELEROMETER, AIRCRAFT, MECHANICAL ABU-6/A |
| MIL-HDBK-1250 Revision A:1995 | CORROSION PREVENTION AND DETERIORATION CONTROL IN ELECTRONIC COMPONENTS AND ASSEMBLIES |
| MIL L 45068 : D | LIGHT, DOME,VEHICULAR, 24 VOLT DIRECT CURRENT |
| MIL-F-13926 Revision B:1984 | FIRE CONTROL MATERIAL MANUFACTURE AND INSPECTION, GENERAL SPECIFICATION FOR |
| MIL-F-85400 Base Document:1980 | FUSE, GUIDED MISSILE, DUMMY FMU-138(D-1)/B |
| MIL-I-23366 Revision B:1987 | Indicator, Horizontal Situation ID-1013(*)/A |
| JSSG-2010-12 Base Document:1998 | Crew Systems Deployable Aerodynamic Decelerator (DAD) Systems Handbook |
| MIL-A-27330 Revision B:1987 | ACCELEROMETER, ELECTRICAL, LINEAR TRU-3/A |
| MIL-T-5583 Revision C:1987 | Transmitter, Position, 28 Volts DC |
| MIL-D-85580 Revision B:1988 | DEVICE, SAFETY AND ARMING, FUZE, DUMMY, FSU-10(D-1)/A AND DEVICE, SAFETY AND ARMING, FUZE, TRAINING, FSU-10(T-1)/A |
| MIL-D-85465 Revision B:1988 | DEVICE, SAFETY AND ARMING, FUZE FSU-10/A |
| MIL M 3800 : D NOTICE 1 | METALLIZING SYSTEM (WIRE GAS), GUNS & ACCESSORIES |
| W-S-564 Revision C:1991 | SOLDERING GUNS, ELECTRIC |
| SAE AMS 4755 : B1997 | SOLDER - LEAD-SILVER, 94Pb 5.5Ag |
| ASTM B 284 : 1979 : R1984 | Specification for Rosin Flux-Core Solder (Withdrawn 1990) |
| MIL I 6866 : B | INSPECTION, PENETRANT METHOD OF |
| MIL-F-12784 Revision B:1973 | FLUX, SOLDERING (STEARINE COMPOUND IC-3) |
| GGG-S-595 Revision B:1972 | SOLDERING IRON: NON-ELECTRIC (COPPERS) |
| SAE AMS 4756 : 1998 | SOLDER - 97.5PB 1.5Ag 1Sn |
| MIL I 6870 : E | INSPECTION PROGRAM REQUIREMENTS NONDESTRUCTIVE FOR AIRCRAFT AND MISSILE MATERIALS AND PARTS |
| QQ-S-571 Revision F:1994 | SOLDER, ELECTRONIC (96 TO 485 DEGREES C) |
| SAE AMS4750E | Solder, Tin-Lead 45Sn - 55Pb |
| MIL-F-14256 Revision F:1993 | FLUX, SOLDERING, LIQUID (ROSIN BASE) |
| MIL-S-12204 Revision C:1974 | SOLDER, LEAD-TIN ALLOY |
| W-S-570 Revision B:1989 | SOLDERING IRON ELECTRIC |
| O-F-506 Revision C:1987 | FLUX, SOLDERING; PASTE AND LIQUID |
| MIL-STD-105 Revision E:1989 | SAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTES |
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