• EN 528:2008

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Rail dependent storage and retrieval equipment - Safety requirements

    Available format(s): 

    Superseded date:  19-03-2021

    Language(s): 

    Published date:  22-10-2008

    Publisher:  Comite Europeen de Normalisation

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 List of significant and relevant hazards
    5 Safety requirements and/or protective measures for all
       types of S/R machines
       5.1 Introduction
       5.2 Control position
       5.3 Control equipment
       5.4 Hoist unit
       5.5 Travel unit
       5.6 Load handling devices
       5.7 Electrical equipment
       5.8 Transfer device
       5.9 Maintenance repair and fault clearance
       5.10 Machine environment
    6 Additional requirements for manual operated machines
       6.1 General
       6.2 Onboard control position
       6.3 Control equipment
       6.4 Hoist unit
       6.5 Acceleration and deceleration
       6.6 Protection of operators in an aisle containing two
            or more manually operated machines
    7 Particular requirements for machines without an on-board
       operator
       7.1 General
       7.2 External control position (control desk)
       7.3 Control equipment
       7.4 Hoist unit
       7.5 Load handling devices
       7.6 Escape
    8 Installation
       8.1 Erection and dismantling on site
       8.2 Commissioning
    9 Verification of safety requirements and/or measures
       9.1 Examination
       9.2 Written record
       9.3 EMC
       9.4 Noise
       9.5 Load tests
    10 Information for use
       10.1 General
       10.2 Instruction handbook
       10.3 Minimum markings
       10.4 Conditions for the safe operation of equipment
       10.5 Maintenance, inspection and testing
    Annex A (informative) Illustration of types of machines and
            transfer equipment
    Annex B (informative) Means of separation within racking
    Annex C (normative) Safety levels according to EN ISO 13849-1
    Annex D (informative) Examples for the design of load
            entry/exit points to prevent or deter access to
            danger areas or protect persons in accordance with 5.10.4
          D.1 General
          D.2 Measures against access between the conveyor
              and fixed guard
          D.3 Load entry/exit opening height
          D.4 Measures which deter access
          D.5 Measures that prevent access
          D.6 Protecting devices
    Annex E (normative) Verification of safety requirements
            and/or measures
    Annex ZA (informative) Relationship between this European
             Standard and the Essential Requirements of EU
             Directive Machinery 98/37/EC
    Annex ZB (informative) Relationship between this European
             Standard and the Essential Requirements of EU
             Directive Machinery 2006/42/EC
    Bibliography

    Abstract - (Show below) - (Hide below)

    This standard applies to all types of S/R machines, restricted to the rails on which they travel within and outside the aisles, which embody lifting means and may embody lateral handling facilities, for the storage and retrieval of unit loads and/or long goods such as bar materials and/or for order picking or similar duties. Also included is the transfer equipment used to change between aisles. Control of machines may range from manual to fully automatic.This standard does not apply to free ranging industrial trucks or robots.References in this standard to racking, buildings and systems only apply where it is necessary to assess the hazards and risks at their interfaces with S/R machines.This standard deals with all significant hazards relevant to rail dependent storage and retrieval equipment, when they are used as intended under the conditions foreseen by the manufacturer (see Clause 4).This standard applies to machines and equipment that are manufactured after the date of issue of this standard.Illustrations of examples of machines and transfer equipment to which this standard applies are shown in Annex A.Safety requirements and/or measures in this standard apply to equipment used under indoor conditions. However, additional risk assessments and safety measures need to be considered for uses in severe conditions, e.g. freezer applications, high temperatures, loads, the nature of which could lead to a dangerous situation (e.g. especially brittle loads, explosives), earthquake effects and also contact with foodstuff. Hazards during decommissioning are not covered.This European Standard deals as well with the technical requirements for electromagnetic compatibility (EMC).Noise emitted by these machines is not considered as significant but as a relevant hazard. This means that the manufacturer of the machine is obliged to carry out noise reduction and indicate the noise level.

    General Product Information - (Show below) - (Hide below)

    Development Note 1996 version along with its amendment remain active until 01/12/2009. (05/2009)
    Document Type Standard
    Publisher Comite Europeen de Normalisation
    Status Superseded
    Superseded By

    Standards Referenced By This Book - (Show below) - (Hide below)

    BS EN 15635:2008 Steel static storage systems. Application and maintenance of storage equipment
    UNI EN 15512 : 2009 STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING SYSTEMS - PRINCIPLES FOR STRUCTURAL DESIGN
    BS EN 15620:2008 Steel static storage systems. Adjustable pallet racking. Tolerances, deformations and clearances
    I.S. EN 1570-1:2011 SAFETY REQUIREMENTS FOR LIFTING TABLES - PART 1: LIFTING TABLES SERVING UP TO TWO FIXED LANDINGS
    EN 15620:2008 Steel static storage systems - Adjustable pallet racking - Tolerances, deformations and clearances
    UNE-EN 15512:2010 Steel static storage systems - Adjustable pallet racking systems - Principles for structural design
    BS EN 280 : 2013 MOBILE ELEVATING WORK PLATFORMS - DESIGN CALCULATIONS - STABILITY CRITERIA - CONSTRUCTION - SAFETY - EXAMINATIONS AND TESTS
    I.S. EN 14010:2004
    07/30140790 DC : 0 BS EN 15635 - STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING - GUIDANCE FOR SAFE USE
    17/30337809 DC : DRAFT JAN 2017 BS EN 15512 - STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING SYSTEMS - PRINCIPLES FOR STRUCTURAL DESIGN
    UNI EN 15620 : 2009 STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING - TOLERANCES, DEFORMATIONS AND CLEARANCES
    09/30201429 DC : 0 BS EN 280 - MOBILE ELEVATING WORK PLATFORMS - DESIGN CALCULATIONS - STABILITY CRITERIA - CONSTRUCTION - SAFETY - EXAMINATION AND TESTS
    DIN EN 1570-1:2015-01 SAFETY REQUIREMENTS FOR LIFTING TABLES - PART 1: LIFTING TABLES SERVING UP TO TWO FIXED LANDINGS
    DIN EN 14010:2009-12 Safety of machinery - Equipment for power driven parking of motor vehicles - Safety and EMC requirements for design, manufacturing, erection and commissioning stages (includes Amendment A1:2009)
    BS EN ISO 11111-1:2016 Textile machinery. Safety requirements Common requirements
    EN 15512:2009 Steel static storage systems - Adjustable pallet racking systems - Principles for structural design
    I.S. EN ISO 11111-1:2016 TEXTILE MACHINERY - SAFETY REQUIREMENTS - PART 1: COMMON REQUIREMENTS (ISO 11111-1:2016)
    I.S. EN 280:2013 MOBILE ELEVATING WORK PLATFORMS - DESIGN CALCULATIONS - STABILITY CRITERIA - CONSTRUCTION - SAFETY - EXAMINATIONS AND TESTS
    VDI 3630:2006-08 Automatic miniload warehouses
    VDI 4068 Blatt 8:2013-04 Competent Persons - Storage equipment and rack serving units
    VDI 3564 Blatt 1:2017-05 Fire protection - Recommendations for high-bay warehouses
    DIN EN 15878 E : 2011 STEEL STATIC STORAGE SYSTEMS - TERMS AND DEFINITIONS
    UNI EN 15629 : 2009 STEEL STATIC STORAGE SYSTEMS - SPECIFICATION OF STORAGE EQUIPMENT
    DIN EN 15635:2009-08 STEEL STATIC STORAGE SYSTEMS - APPLICATION AND MAINTENANCE OF STORAGE EQUIPMENT
    I.S. EN 15512:2009 STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING SYSTEMS - PRINCIPLES FOR STRUCTURAL DESIGN
    DIN EN 15629:2010-09 Steel static storage systems - Specification of storage equipment
    UNI EN 15635 : 2009 STEEL STATIC STORAGE SYSTEMS - APPLICATION AND MAINTENANCE OF STORAGE EQUIPMENT
    BS EN 1570-1 : 2011 SAFETY REQUIREMENTS FOR LIFTING TABLES - PART 1: LIFTING TABLES SERVING UP TO TWO FIXED LANDINGS
    BS EN 15878:2010 Steel static storage systems. Terms and definitions
    UNE-EN 15878:2011 Steel static storage systems - Terms and definitions
    I.S. EN 15620:2008 STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING - TOLERANCES, DEFORMATIONS AND CLEARANCES
    UNI EN 14010 : 2009 SAFETY OF MACHINERY - EQUIPMENT FOR POWER DRIVEN PARKING OF MOTOR VEHICLES - SAFETY AND EMC REQUIREMENTS FOR DESIGN, MANUFACTURING, ERECTION AND COMMISSIONING STAGES
    DIN EN 15629 E : 2010 STEEL STATIC STORAGE SYSTEMS - SPECIFICATION OF STORAGE EQUIPMENT
    BS ISO 16368:2003 Mobile elevating work platforms. Design calculations, safety requirements and test methods
    DIN EN 15620 E : 2010 STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING - TOLERANCES, DEFORMATIONS AND CLEARANCES
    BS EN 15512:2009 Steel static storage systems. Adjustable pallet racking systems. Principles for structural design
    14/30304361 DC : 0 BS EN ISO 11111-1 - TEXTILE MACHINERY - SAFETY REQUIREMENTS - PART 1: COMMON REQUIREMENTS
    DIN EN 15620:2010-05 Steel static storage systems - Adjustable pallet racking - Tolerances, deformations and clearances
    DIN EN 15512 E : 2010 STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING SYSTEMS - PRINCIPLES FOR STRUCTURAL DESIGN
    S.R. CWA 16688:2013 BATTERY SWAP SYSTEMS INTERFACES FOR ELECTRIC VEHICLES
    ISO 16368:2010 Mobile elevating work platforms Design, calculations, safety requirements and test methods
    I.S. EN 15629:2008 STEEL STATIC STORAGE SYSTEMS - SPECIFICATION OF STORAGE EQUIPMENT
    UNE-EN 280:2014 Mobile elevating work platforms - Design calculations - Stability criteria - Construction - Safety - Examinations and tests
    DIN EN 280:2016-04 Mobile elevating work platforms - Design calculations - Stability criteria - Construction - Safety - Examinations and tests (includes Amendment A1:2015)
    ISO 11111-1:2016 Textile machinery Safety requirements Part 1: Common requirements
    BS EN 14010 : 2003
    UNE-EN ISO 11111-1:2016 Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2016)
    EN 15878:2010 Steel static storage systems - Terms and definitions
    EN 1570-1:2011+A1:2014 Safety requirements for lifting tables - Part 1: Lifting tables serving up to two fixed landings
    EN ISO 11111-1:2016 Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2016)
    EN 15629:2008 Steel static storage systems - Specification of storage equipment
    EN 15635:2008 Steel static storage systems - Application and maintenance of storage equipment
    EN 280:2013+A1:2015 Mobile elevating work platforms - Design calculations - Stability criteria - Construction - Safety - Examinations and tests
    EN 14010:2003+A1:2009 Safety of machinery - Equipment for power driven parking of motor vehicles - Safety and EMC requirements for design, manufacturing, erection and commissioning stages
    DIN EN 1570-1 E : 2015 SAFETY REQUIREMENTS FOR LIFTING TABLES - PART 1: LIFTING TABLES SERVING UP TO TWO FIXED LANDINGS
    07/30161276 DC : 0 BS EN 15620 - STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING - TOLERANCES, DEFORMATIONS AND CLEARANCES
    DIN EN 15878:2011-01 Steel static storage systems - Terms and definitions
    I.S. EN 15878:2010 STEEL STATIC STORAGE SYSTEMS - TERMS AND DEFINITIONS
    07/30156768 DC : 0 BS EN 15629 - STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING - GUIDELINES FOR SPECIFICATION
    DIN EN 15512:2010-09 Steel static storage systems - Adjustable pallet racking systems - Principles for structural design
    BS EN 15629:2008 Steel static storage systems. Specification of storage equipment
    CAN/CSA-B354.6:17 Mobile elevating work platforms — Design, calculations, safety requirements, and test methods (Adopted ISO 16368:2010, second edition , 2010-05-15, with Canadian deviations)
    06/30151880 DC : 0 BS EN 15512 - STEEL STATIC STORAGE SYSTEMS - ADJUSTABLE PALLET RACKING SYSTEMS - PRINCIPLES FOR STRUCTURAL DESIGN
    DIN EN 15635 E : 2009 STEEL STATIC STORAGE SYSTEMS - APPLICATION AND MAINTENANCE OF STORAGE EQUIPMENT
    UNE-EN 15635:2010 Steel static storage systems - Application and maintenance of storage equipment
    UNI EN 15878 : 2010 STEEL STATIC STORAGE SYSTEMS - TERMS AND DEFINITIONS
    I.S. EN 15635:2008 STEEL STATIC STORAGE SYSTEMS - APPLICATION AND MAINTENANCE OF STORAGE EQUIPMENT
    UNE-EN 1570-1:2012 Safety requirements for lifting tables - Part 1: Lifting tables serving up to two fixed landings

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 11202:2010 Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
    ISO 4308-1:2003 Cranes and lifting appliances Selection of wire ropes Part 1: General
    EN 12385-4:2002+A1:2008 Steel wire ropes - Safety - Part 4: Stranded ropes for general lifting applications
    EN 982:1996+A1:2008 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
    ISO 4871:1996 Acoustics — Declaration and verification of noise emission values of machinery and equipment
    EN 1037:1995+A1:2008 Safety of machinery - Prevention of unexpected start-up
    ISO 14122-3:2016 Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails
    ISO 14122-1:2016 Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access
    EN 1088:1995+A2:2008 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
    EN 61000-6-3:2007/A1:2011/AC:2012 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-3: GENERIC STANDARDS - EMISSION STANDARD FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS (IEC 61000-6-3:2006/A1:2010)
    EN 894-2:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
    IEC 61000-6-2:2016 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard for industrial environments
    EN 999:1998+A1:2008 Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body
    EN 349:1993+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
    EN 61310-3:2008 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
    EN ISO 13850:2015 Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015)
    IEC 61310-3:2007 Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators
    IEC 60947-5-1 : 4.0 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 5-1: CONTROL CIRCUIT DEVICES AND SWITCHING ELEMENTS - ELECTROMECHANICAL CONTROL CIRCUIT DEVICES
    EN 1760-1:1997+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors
    IEC 60204-32:2008 Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting machines
    EN 81-1:1998+A3:2009 Safety rules for the construction and installation of lifts - Part 1: Electric lifts
    EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
    EN 13411-3:2004+A1:2008 Terminations for steel wire ropes - Safety - Part 3: Ferrules and ferrule-securing
    EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
    ISO 14122-4:2016 Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
    EN 574:1996+A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design
    DIN 15350:1992-04 STORAGE AND RETRIEVAL MACHINES - RULES FOR CALCULATIONS OF STEEL STRUCTURES
    EN 60204-32:2008 Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting machines
    IEC 61000-6-3:2006+AMD1:2010 CSV Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments
    EN 1263-1:2014 Temporary works equipment - Safety nets - Part 1: Safety requirements, test methods
    EN 1263-2:2014 Temporary works equipment - Safety nets - Part 2: Safety requirements for the positioning limits
    EN ISO 12100-1:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
    CLC/TS 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
    EN ISO 14122-3:2016 Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
    EN 61496-1:2013/AC:2015 SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
    EN 61000-6-2:2005/corrigendum:2005 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS (IEC 61000-6-2:2005)
    EN 953:1997+A1:2009 Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
    IEC 61496-3:2008 Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
    ZH 1/361 : 1978 GUIDELINES FOR APPLIANCES AND SYSTEMS FOR SHELF OPERATION
    EN ISO 14122-4:2016 Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016)
    EN 81-2 : 1998 + A3 2009 SAFETY RULES FOR THE CONSTRUCTION AND INSTALLATION OF LIFTS - PART 2: HYDRAULIC LIFTS
    EN ISO 14122-2:2016 Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
    EN 13411-6:2004+A1:2008 Terminations for steel wire ropes - Safety - Part 6: Asymmetric wedge socket
    ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
    ISO 13857:2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs
    EN ISO 12100-2:2003/A1:2009 SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
    IEC 61496-1:2012 Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
    EN 363:2008 Personal fall protection equipment - Personal fall protection systems
    ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
    EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
    ISO 13850:2015 Safety of machinery Emergency stop function Principles for design
    EN ISO 4871:2009 Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)
    IEC 61310-1:2007 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    EN 1760-2:2001+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars
    EN 1760-3:2004+A1:2009 Safety of machinery - Pressure sensitive protective devices - Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, wires and similar devices
    1998/37/EC : 1998 DIRECTIVE 98/37/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 22 JUNE 1998 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES RELATING TO MACHINERY
    ISO 14122-2:2016 Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways
    EN 795:2012 Personal fall protection equipment - Anchor devices
    ISO 13050:2014 Synchronous belt drives Metric pitch, curvilinear profile systems G, H, R and S, belts and pulleys
    EN ISO 14122-1:2016 Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
    EN 61310-1:2008 Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals
    IEC 61000-6-2 : 3.0:2016 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY STANDARD FOR INDUSTRIAL ENVIRONMENTS
    EN ISO 11202:2010 Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010)
    EN 894-1:1997+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators
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