• EN 969:2009

    Current The latest, up-to-date edition.

    Ductile iron pipes, fittings, accessories and their joints for gas pipelines - Requirements and test methods

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    Published date:  18-03-2009

    Publisher:  Comite Europeen de Normalisation

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Technical requirements
      4.1 General
          4.1.1 Ductile iron pipes and fittings
          4.1.2 Surface condition and repair
          4.1.3 Types of joints and interconnection
      4.2 Dimensional requirements
          4.2.1 Wall thickness
          4.2.2 Diameter
          4.2.3 Length
          4.2.4 Straightness of pipes
      4.3 Material characteristics
          4.3.1 Tensile properties
          4.3.2 Hardness
      4.4 Coatings and linings for pipes
          4.4.1 General
          4.4.2 External coating of zinc with finishing
                 layer
      4.5 Coatings for fittings and accessories
          4.5.1 General
          4.5.2 Paint coatings
      4.6 Marking of pipes and fittings
      4.7 Leak tightness
    5 Performance requirements for joints
      5.1 General
      5.2 Flexible joints
          5.2.1 General
          5.2.2 Test conditions
          5.2.3 Test parameters
      5.3 Restrained flexible joints
      5.4 Flanged joints as cast, screwed, welded and
          adjustable
    6 Test methods
      6.1 Pipe dimensions
          6.1.1 Wall thickness
          6.1.2 External diameter
          6.1.3 Internal diameter
          6.1.4 Length
      6.2 Straightness of pipes
      6.3 Tensile testing
          6.3.1 Samples
          6.3.2 Preparation of test bar
          6.3.3 Apparatus and test method
          6.3.4 Test results
      6.4 Brinell hardness
      6.5 Works leak tightness test for pipes and fittings
          6.5.1 General
          6.5.2 Centrifugally cast pipes
          6.5.3 Pipes not centrifugally cast and fittings
      6.6 Zinc mass
      6.7 Thickness of paint coatings
    7 Performance test methods
      7.1 Leak tightness of flexible joints to positive
          internal pressure
      7.2 Leak tightness of flexible push-in joints to
          positive external pressure
      7.3 Leak tightness and mechanical resistance of
          flanged joints
    8 Tables of dimensions
      8.1 Socket and spigot pipes
      8.2 Flanged pipes
          8.2.1 General
          8.2.2 Centrifugally cast pipes with welded
                 flanges
          8.2.3 Centrifugally cast pipes with screwed
                 flanges
          8.2.4 Pipes with integrally cast flanges
      8.3 Fittings for socketed joints
          8.3.1 General
          8.3.2 Flanged sockets
          8.3.3 Flanged spigots
          8.3.4 Collars
          8.3.5 Double socket 90 Degrees (1/4) bends
          8.3.6 Double socket 45 Degrees (1/8) bends
          8.3.7 Double socket 22 Degrees 30 Minutes (1/16) bends
          8.3.8 Double socket 11 Degrees 15 Minutes (1/32) bends
          8.3.9 All socket tees
          8.3.10 Double socket tees with flanged
                 branch, DN 40 to DN 250
          8.3.11 Double socket tees with flanged
                 branch, DN 300 to DN 600
          8.3.12 Double socket tapers
      8.4 Fittings for flanged joints
          8.4.1 Double flanged 90 Degrees (1/4) bends
          8.4.2 Double flanged duckfoot 90 Degrees (1/4)
                 bends
          8.4.3 Double flanged 45 Degrees (1/8) bends
          8.4.4 Double flanged 22 Degrees 30 Minutes (1/16) bends
          8.4.5 Double flanged 11 Degrees 15 Minutes (1/32) bends
          8.4.6 All-flanged tees, DN 40 to DN 250
          8.4.7 All-flanged tees, DN 300 to DN 600
          8.4.8 Double flanged tapers
          8.4.9 Blank flanges PN 10
          8.4.10 Blank flanges PN 16
          8.4.11 Reducing flanges PN 10
          8.4.12 Reducing flanges PN 16
    9 Evaluation of conformity
      9.1 General
      9.2 Initial performance testing
          9.2.1 General
          9.2.2 Characteristics
          9.2.3 Treatment of calculated values and design
          9.2.4 Sampling, testing and conformity criteria
      9.3 Factory production control (FPC)
          9.3.1 General
          9.3.2 FPC requirements for all manufacturers
          9.3.3 Manufacturer-specific FPC system requirements
    Annex A (normative) - Longitudinal bending resistance of
            pipes
    Annex B (normative) - Diametral stiffness of pipes
    Annex C (informative) - Field of use, characteristics of
            Soils
    Annex D (informative) - Calculation method of buried
            pipelines, heights of cover
          D.1 Calculation method
              D.1.1 Calculation formula
              D.1.2 Pressure from earth loading
              D.1.3 Pressure from traffic loading
              D.1.4 Bedding factor, K
              D.1.5 Factor of lateral pressure, f
              D.1.6 Modulus of soil reaction, E'
          D.2 Heights of cover
    Annex ZA (informative) - Clauses of this European Standard
             addressing essential requirements or other
             provisions of EU Directives
          ZA.1 Scope and relevant characteristics
          ZA.2 Procedure for attestation of conformity of
               ductile iron pipes, fittings, accessories
               and their joints for gas applications
               ZA.2.1 System of attestation of conformity
               ZA.2.2 Declaration of conformity
          ZA.3 CE marking and labelling
    Bibliography

    Abstract - (Show below) - (Hide below)

    This European Standard specifies the requirements and associated test methods applicable to ductile iron pipes, fittings, accessories and their joints used for the construction of external pipelines:-to convey air or combustible gases (e.g. natural gas or town gas) at pressures up to 16 bar;-to be installed below or above ground.NOTE 1A combustible gas is a gas or any fuel that is in gaseous state at a temperature of 15 °C at a pressure of 1 bar.This European Standard applies to pipes, fittings and accessories which are:-manufactured with socketed, flanged or spigot ends;-normally delivered externally and internally coated;-suitable for gas temperatures between - 15 °C and 50 °C.This European Standard covers pipes, fittings and accessories cast by any type of foundry process or manufactured by fabrication of cast components, as well as corresponding joints, in a size range extending from DN 40 to DN 600 inclusive.This European Standard specifies requirements for materials, dimensions and tolerances, mechanical properties and standard coatings of ductile iron pipes and fittings. It also gives performance requirements for all components including joints. Joint design and gasket shape are outside the scope of this European Standard.NOTE 2In this European Standard, all pressures are relative pressures expressed in bars (100 kPa = 1 bar).

    General Product Information - (Show below) - (Hide below)

    Committee CEN/TC 203
    Document Type Standard
    Publisher Comite Europeen de Normalisation
    Status Current

    Standards Referenced By This Book - (Show below) - (Hide below)

    03/104248 DC : DRAFT FEB 2003 EN 14628 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYETHYLENE COATING FOR PIPES IN HIGHLY AGGRESSIVE SOILS - REQUIREMENTS AND TEST METHODS
    06/30153191 DC : 0 BS EN 15542 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL CEMENT MORTAR COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    DIN EN 15655:2016-07 (Draft) DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    BS EN 14901:2006 Ductile iron pipes, fittings and accessories. Epoxy coating (heavy duty) of ductile iron fittings and accessories. Requirements and test methods
    BS EN 14628:2005 Ductile iron pipes, fittings and accessories. External polythene coating for pipes. Requirements and test methods
    I.S. EN 14901:2014 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING (HEAVY DUTY) OF DUCTILE IRON FITTINGS AND ACCESSORIES - REQUIREMENTS AND TEST METHODS
    DIN EN 15189:2007-02 Ductile iron pipes, fittings and accessories - External polyurethane coating for pipes - Requirements and test methods
    DIN 28601:2000-06 DUCTILE IRON PIPES AND FITTINGS - SCREWED SOCKET JOINTS - ASSEMBLY, SOCKETS, SCREW RINGS, SEALING RINGS AND SLIP RINGS
    DIN 28650:1999-11 DUCTILE IRON FITTINGS - DOUBLE SOCKET 30 DEGREE BENDS, EN-FITTINGS, MI-FITTINGS, IT-FITTINGS - APPLICATION, DIMENSIONS
    BS EN 1563:2011 Founding. Spheroidal graphite cast irons
    UNI EN 1563 : 2012 FOUNDING - SPHEROIDAL GRAPHITE CAST IRONS
    UNI EN 15655 : 2009 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    DIN EN 15655 E : 2009 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    UNI EN 15542 : 2008 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL CEMENT MORTAR COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    DIN EN 15542 E : 2008 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL CEMENT MORTAR COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    14/30294800 DC : 0 BS EN 14901 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING (HEAVY DUTY) OF DUCTILE IRON FITTINGS AND ACCESSORIES - REQUIREMENTS AND TEST METHODS
    04/30121907 DC : DRAFT SEP 2004 PREN 14901 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING OF DUCTILE IRON FITTINGS AND ACCESSORIES (HEAVY DUTY) - REQUIREMENTS AND TEST METHODS
    05/30131064 DC : DRAFT MAR 2005 EN 15189:2005 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYURETHANE COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    16/30340626 DC : 0 BS EN 15655 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    EN 1563:2011 Founding - Spheroidal graphite cast irons
    DIN EN 14901 E : 2014 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING (HEAVY DUTY) OF DUCTILE IRON FITTINGS AND ACCESSORIES - REQUIREMENTS AND TEST METHODS
    DIN EN 14901:2014-12 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING (HEAVY DUTY) OF DUCTILE IRON FITTINGS AND ACCESSORIES - REQUIREMENTS AND TEST METHODS
    I.S. EN 14628:2005 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYETHYLENE COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    DIN EN 1563:2015-07 (Draft) FOUNDING - SPHEROIDAL GRAPHITE CAST IRONS
    DIN 30674-3:2001-03 SHEATHING DUCTILE CAST IRON PIPES - PART 3: ZINC COATING WITH PROTECTIVE SHEATHING
    I.S. EN 1563:2011 FOUNDING - SPHEROIDAL GRAPHITE CAST IRONS
    PREN 15655 : DRAFT 2016 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    I.S. EN 15655:2009 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    DIN EN 14628 E : 2006 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYETHYLENE COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    UNI EN 15189 : 2007 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYURETHANE COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    UNI EN 14901 : 2014 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING (HEAVY DUTY) OF DUCTILE IRON FITTINGS AND ACCESSORIES - REQUIREMENTS AND TEST METHODS
    DIN EN 15542:2008-06 Ductile iron pipes, fittings and accessories - External cement mortar coating for pipes - Requirements and test methods
    15/30322070 DC : 0 BS EN 1563 - FOUNDING - SPHEROIDAL GRAPHITE CAST IRONS
    00/708210 DC : DRAFT MAY 2000 ISO/DIS 1071 - WELDING CONSUMABLES - WELDING CONSUMABLES FOR FUSION WELDING OF CAST IRON - CLASSIFICATION
    07/30156488 DC : 0 EN 15655 - DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - INTERNAL POLYURETHANE LINING FOR PIPES AND FITTINGS - REQUIREMENTS AND TEST METHODS
    BS EN 15655:2009 Ductile iron pipes, fittings and accessories. Internal polyurethane lining for pipes and fittings. Requirements and test methods
    BS EN 15542:2008 Ductile iron pipes, fittings and accessories. External cement mortar coating for pipes. Requirements and test methods
    DIN 28603:2002-05 DUCTILE IRON PIPES AND FITTINGS - PUSH-IN JOINTS - SURVEY, SOCKETS AND GASKETS
    PREN 14901 : DRAFT 2014 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EPOXY COATING (HEAVY DUTY) OF DUCTILE IRON FITTINGS AND ACCESSORIES - REQUIREMENTS AND TEST METHODS
    I.S. EN 15542:2008 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL CEMENT MORTAR COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    DIN EN 15189 E : 2007 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYURETHANE COATING FOR PIPES - REQUIREMENTS AND TEST METHODS
    UNE-EN 14901:2015 Ductile iron pipes, fittings and accessories - Epoxy coating (heavy duty) of ductile iron fittings and accessories - Requirements and test methods
    BS EN 15189:2006 Ductile iron pipes, fittings and accessories. External polyurethane coating for pipes. Requirements and test methods
    EN 14628:2005 Ductile iron pipes, fittings and accessories - External polyethylene coating for pipes - Requirements and test methods
    EN 15189:2006 Ductile iron pipes, fittings and accessories - External polyurethane coating for pipes - Requirements and test methods
    EN 1514-1:1997 Flanges and their joints - Dimensions of gaskets for PN-designated flanges - Part 1: Non-metallic flat gaskets with or without inserts
    EN 15542:2008 Ductile iron pipes, fittings and accessories - External cement mortar coating for pipes - Requirements and test methods
    EN 14901:2014 Ductile iron pipes, fittings and accessories - Epoxy coating (heavy duty) of ductile iron fittings and accessories - Requirements and test methods
    DIN 28602:2000-05 DUCTILE IRON PIPES AND FITTINGS - BOLTED GLAND JOINTS - ASSEMBLY, SOCKETS, COUNTER RING, SEALING RING, BOLTS AND NUTS
    UNE-EN 1563:2012 Founding - Spheroidal graphite cast irons
    PREN 1563 : DRAFT 2015 FOUNDING - SPHEROIDAL GRAPHITE CAST IRONS
    EN 15655:2009 Ductile iron pipes, fittings and accessories - Internal polyurethane lining for pipes and fittings - Requirements and test methods
    DIN EN 1514-1:1997-08 FLANGES AND THEIR JOINTS - DIMENSIONS OF GASKET FOR PN-DESIGNATED FLANGES - PART 1: NON-METALLIC FLAT GASKETS WITH OR WITHOUT INSERTS
    DIN EN 14628:2006-01 DUCTILE IRON PIPES, FITTINGS AND ACCESSORIES - EXTERNAL POLYETHYLENE COATING FOR PIPES - REQUIREMENTS AND TEST METHODS

    Standards Referencing This Book - (Show below) - (Hide below)

    EN 10002-1 : 2001 METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE
    EN ISO 6506-1:2014 Metallic materials - Brinell hardness test - Part 1: Test method (ISO 6506-1:2014)
    EN 682:2002/A1:2005 ELASTOMERIC SEALS - MATERIALS REQUIREMENTS FOR SEALS USED IN PIPES AND FITTINGS CARRYING GAS AND HYDROCARBON FLUIDS
    ISO 6506-1:2014 Metallic materials Brinell hardness test Part 1: Test method
    ISO/IEC Guide 62:1996 General requirements for bodies operating assessment and certification/registration of quality systems
    EN ISO 7091 : 2000 PLAIN WASHERS - NORMAL SERIES - PRODUCT GRADE C
    EN 681-1:1996/A3:2005 ELASTOMERIC SEALS - MATERIALS REQUIREMENTS FOR PIPE JOINT SEALS USED IN WATER AND DRAINAGE APPLICATIONS - PART 1: VULCANIZED RUBBER
    ISO 4016:2011 Hexagon head bolts Product grade C
    ISO 4034:2012 Hexagon regular nuts (style 1) Product grade C
    89/106/EEC : 1988 COUNCIL DIRECTIVE OF 21 DECEMBER 1988 ON THE APPROXIMATION OF LAWS, REGULATIONS AND ADMINISTRATIVE PROVISIONS OF THE MEMBER STATES RELATING TO CONSTRUCTION PRODUCTS
    EN 45011:1998 General requirements for bodies operating product certification systems (ISO/IEC Guide 65:1996)
    EN ISO 4016:2011 Hexagon head bolts - Product grade C (ISO 4016:2011)
    ISO 6708:1995 Pipework components Definition and selection of DN (nominal size)
    EN 45011 : 1998 GENERAL REQUIREMENTS FOR BODIES OPERATING PRODUCT CERTIFICATION SYSTEMS
    EN ISO 4034:2012/AC:2013 HEXAGON REGULAR NUTS (STYLE 1) - PRODUCT GRADE C (ISO 4034:2012/COR 1:2013)
    EN ISO 6708:1995 Pipework components - Definition and selection of DN (nominal size) (ISO 6708:1995)
    EN ISO 9001:2015 Quality management systems - Requirements (ISO 9001:2015)
    ISO 7091:2000 Plain washers Normal series Product grade C
    EN 1333:2006 Flanges and their joints - Pipework components - Definition and selection of PN
    ISO 9001:2015 Quality management systems — Requirements
    ISO/IEC Guide 65:1996 General requirements for bodies operating product certification systems
    EN 545:2010 Ductile iron pipes, fittings, accessories and their joints for water pipelines - Requirements and test methods
    EN 1092-2:1997 Flanges and their joints - Circular flanges for pipes, valves, fittings and accessories, PN designated - Part 2: Cast iron flanges
    EN 45012 : 1998 GENERAL REQUIREMENTS FOR BODIES OPERATING ASSESSMENT AND CERTIFICATION/REGISTRATION OF QUALITY SYSTEMS
    ISO 2531:2009 Ductile iron pipes, fittings, accessories and their joints for water applications
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