MIL-HDBK-1646 Base Document:2016
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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Selectionof Electrical Contacts, Connectors and Associated Servicing Tools
13-05-2021
English
03-11-2016
Important note : Users cannot be edited or removed once added to your Multi user PDF.
1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS AND ACRONYMS&&
4. GENERAL GUIDANCE
5. DETAILED GUIDANCE. 6. NOTES
APPENDICES
APPENDIX A - SERVICE TOOL SELECTION FOR M39029 POWER AND
THERMOCOUPLE APPLICATIONS
APPENDIX B - SERVICE TOOL SELECTION FOR M39029 SHIELDED
CONTACTS
APPENDIX C - SERVICE TOOL SELECTION FOR M39012 RADIO
FREQUENCY, COAXIAL CONTACTS/CONNECTORS.
APPENDIX D - GUIDANCE ON EWIS DESIGN AND COMPONENT
SELECTION
CONCLUDING MATERIAL
Contains the following: a) Guides for the selection of servicing tools for contacts for electrical and coaxial/radio frequency connectors for use on maintenance of Department of Defense equipment. b) Selected standard electrical contacts and servicing tools for use in the design and manufacture of Department of Defense equipment under the jurisdiction of the Department of Defense; and c) Guidance on electrical component selection and EWIS design considerations.
| DevelopmentNote |
Supersedes MIL STD 1646 (B). (01/2017)
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| DocumentType |
Standard
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| Pages |
165
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| PublisherName |
US Military Specs/Standards/Handbooks
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
This handbook is for guidance only. This handbook cannot be cited as a requirement. If it is, the contractor does not have to comply.
| MIL-DTL-55302-71 Revision D:2004 | CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES, SOCKET RECEPTACLE, ELECTRICAL, POLARIZED COMPOSITE CONTACT (.100 SPACING) |
| MIL-DTL-55302 Revision G:2009 | CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES |
| MIL-PRF-39012 Revision F:2014 | CONNECTORS, COAXIAL, RADIO FREQUENCY, GENERAL SPECIFICATION FOR |
| MIL-DTL-24308 Revision G:2009 | Connectors, Electric, Rectangular, Nonenvironmental, Miniature, Polarized Shell, Rack and Panel, General Specification for |
| MIL-DTL-26482 Revision H:2007 | Connectors, Electrical, Circular, Miniature, Quick Disconnect, Environment Resisting, Receptacles and Plugs, General Specification for |
| MIL-DTL-12883-44 Revision D:2003 | SOCKETS, PLUG-IN ELECTRONIC COMPONENTS, SOCKET FOR RELAYS, 4-POLE, 5 AMPERES (MIL-PRF-6106 AND MIL-PRF-83536) |
| SAE AS29600A | Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts Associated Hardware, General Specification For |
| MIL-DTL-55302-69 Revision D:2004 | Connectors, Printed Circuit Subassembly and Accessories: Pin Plug, Electrical, Polarized (.090 Spacing) Removable Crimp Contacts |
| MIL-DTL-12883 Revision F:2003 | Sockets and Accessories for Plug-in Electronic Components, General Specification for |
| MIL-DTL-28840 Revision D:2013 | CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CLASS D, GENERAL SPECIFICATION FOR |
| MIL C 28748/13 : B | CONNECTORS, PLUG, ELECTRICAL, RECTANGULAR, RACK AND PANEL, CRIMP TYPE REMOVABLE PIN CONTACTS, SIZE 22 |
| MIL-DTL-22992 Revision H:2015 | Connectors, Plugsand Receptacles, Electrical, Waterproof, Quick Disconnect, Heavy Duty Type, General Specification for |
| SAE AS 39029/10 : 2016 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES 1 AND 3, AND MIL-DTL-83733 CONNECTORS) |
| MIL-DTL-83733 Revision E:2006 | CONNECTORS, ELECTRICAL MINIATURE, RECTANGULAR TYPE, RACK TO PANEL, ENVIRONMENT RESISTING, 200 DEGREES C TOTAL CONTINUOUS OPERATING TEMPERATURE, GENERAL SPECIFICATION FOR |
| MIL-DTL-26518 Revision C:2000 | CONNECTORS, ELECTRICAL, MINIATURE, RACK AND PANEL, ENVIRONMENT RESISTANT, 200 DEGREES C AMBIENT TEMPERATURE - GENERAL SPECIFICATION FOR |
| MIL-STD-889 Revision C:2016 | DISSIMILAR METALS |
| SAE AS5419 | Cable, Thermocouple Extension, Shielded and Unshielded |
| MIL-C-22520-23 Base Document:1979 | CRIMPING TOOLS, TERMINAL, HAND OR POWER ACTUATED, WIRE TERMINATION, PNEUMATIC TOOL FOR WIRE BARREL SIZES 0000 THROUGH 8 |
| MIL-DTL-83723 Revision H:2016 | CONNECTORS, ELECTRICAL, CIRCULAR, ENVIRONMENT RESISTING AND HERMETICALLY SEALED, RECEPTACLES AND PLUGS, GENERAL SPECIFICATION FOR |
| SAE AS81659A | Connectors, Electrical, Rectangular Crimp Contacts General Specification For |
| SAE AS81703A | Connectors, Electric, Circular, Miniature, Rack and Panel or Push-Pull Coupling, Environment Resisting |
| MIL-DTL-28748-9 Revision G:2001 | CONNECTORS, ELECTRICAL, RECTANGULAR, RACK AND PANEL, POLARIZED CENTER JACKSCREW OR GUIDEPIN STYLE CRIMP TYPE REMOVABLE PIN CONTACTS, SIZE 16 |
| SAE AS50151C | Connectors, Electrical, Circular Threaded, AN Type, General Specification For |
| MIL-DTL-38999 Revision M:2015 | Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for |
| SAE AS81714B | Terminal Junction System (TJS), Environment Resistant General Specification For |
| MIL-DTL-22520 Revision G:1997 | CRIMPING TOOLS, WIRE TERMINATION, GENERAL SPECIFICATION FOR |
| SAE AS85028B | Connector, Electrical, Rectangular, Individual Contact Sealing, Polarized Center Jackscrew, General Specification For |
| MIL-DTL-28748 Revision D:2001 | CONNECTOR, PLUG AND RECEPTACLE, RECTANGULAR, RACK AND PANEL SOLDER TYPE AND CRIMP TYPE CONTACTS - GENERAL SPECIFICATION FOR |
| MIL-DTL-12883-46 Revision D:2003 | Sockets, Plug-in Electronic Components, for Relays, 3-Pole, 10 Amperes (MIL-PRF-6106 and MIL-PRF-83536) |
| MIL-DTL-55302-75 Revision D:2004 | CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES: SOCKET RECEPTACLE, ELECTRICAL, POLARIZED (.100 SPACING), REMOVABLE CRIMP CONTACTS |
| SAE AS50881F | Wiring Aerospace Vehicle |
| MIL-DTL-28748-10 Revision G:2001 | Connectors, Electrical, Rectangular, Rack and Panel, Polarized Center Jackscrew or Guidepin Style Crimp Type Removable Socket Contacts, Size 16 |
| MIL-PRF-6106 Revision P:2014 | Relays, Electromagnetic General Specification for |
| MIL-DTL-28748-3 Revision F:2004 | CONNECTORS, ELECTRICAL, RECTANGULAR, RACK AND PANEL, CRIMP TYPE REMOVABLE PIN CONTACTS, SIZES 16 AND 20 |
| SAE AS39029D | Contacts, Electrical Connector, General Specification For |
| MIL-DTL-55302-72 Revision D:2004 | CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES: SOCKET ENVIRONMENTAL RESISTANT, RECEPTACLE, ELECTRICAL, POLARIZED (.150 SPACING), REMOVABLE CRIMP CONTACTS |
| MIL-DTL-26500 Revision G:2011 | CONNECTORS, GENERAL PURPOSE, ELECTRICAL, MINIATURE, CIRCULAR, ENVIRONMENT RESISTING OR HERMETICALLY SEALED, GENERAL SPECIFICATION FOR |
| MIL-DTL-12883-40 Revision F:2003 | SOCKETS, PLUG-IN ELECTRONIC COMPONENTS, FOR RELAYS, 4-POLE, 10 AMPERES (MIL-PRF-6106, MIL-PRF-83536, MIL-PRF-83726, AND MS27709) |
| MIL-DTL-55302-68 Revision D:2004 | Connectors, Printed Circuit Subassembly and Accessories: Socket, Receptacle, Electrical, Polarized (.090 Spacing) Removable Crimp Contacts |
| MIL-DTL-12883-45 Revision D:2003 | Sockets, Plug-In Electronic Components, for Relays, for 2-Pole, 5 Amperes (MIL-PRF-6106 and MIL-PRF-83536) |
| MIL-DTL-12883-41 Revision F:2003 | SOCKETS, PLUG-IN ELECTRONIC COMPONENTS, FOR RELAYS, 2-POLE, 10 AMPERES (MIL-PRF-6106 AND MIL-PRF-83536) |
| SAE AS39029/86A | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, THERMOCOUPLE (FOR AS50151 AS34501 SERIES AND MIL-DTL-83723 SERIES II CONNECTORS) |
| MIL-I-81969 Revision B:1982 | INSTALLING AND REMOVAL TOOLS, CONNECTOR ELECTRICAL CONTACT, GENERAL SPECIFICATION FOR |
| SAE AS 81511 : 2016 | CONNECTORS, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING AND ACCESSORIES, GENERAL SPECIFICATION FOR |
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