MIL-HDBK-1655 Base Document:1997
Current
The latest, up-to-date edition.
Classification of Defects of Flareless and Beam Seal Fittings
17-03-1997
FOREWORD
1 SCOPE
1.1 Scope
1.2 Classification
1.3 Purpose
1.4 Applicability
2 APPLICABLE DOCUMENTS
2.1 General
2.2 Government documents
2.2.1 Specifications, standards and handbooks
2.2.2 Other government documents, drawings and publications
2.3 Non-government publications
2.4 Order of precedence
3 DEFINITIONS
3.1 Acceptable Quality Level (AQL)
3.2 Classification of defects
3.3 Critical defect
3.4 Defect
3.5 Imperfect thread
3.6 Inspection
3.7 Leg length
3.8 Major defect
3.9 Minor defect
3.10 Not measurement sensitive documents
3.11 Sampling plan
3.12 Shape fitting
3.13 Straight fitting
3.14 Thread lead
4 GENERAL REQUIREMENTS
4.1 Classification of defects
4.2 Acceptability of classifications
4.3 Sampling
4.3.1 Acceptable Quality Level (AQL)
5 DETAILED REQUIREMENTS
5.1 Classifications of defects
5.1.1 MS33514, Flareless end design standard
5.1.2 MS33515, Bulkhead flareless end design standard
5.1.3 MS21921, Nut
5.1.4 Shape fittings, military standards
5.1.5 Shape fittings, DoD adopted non-Government standards
5.1.6 Straight fittings, military standards
5.1.7 Straight fittings, DoD adopted non-Government standard
5.1.8 MS21914, Cap assembly
5.1.9 MS21933, Single port cluster bolt end design standard
5.1.10 MS21935, Double port cluster bolt end design standard
5.1.11 MS21922, Sleeve
5.1.12 MS21937, Nut
5.1.13 Cluster bolts, single and double port
5.1.14 Cluster bodies, one, two, and three way
5.1.15 MIL-F-85421/1, MIL-F-85421/2, MIL-F-85720/1 (AS)
beam seal end design standards
5.1.16 Straight fittings, beam seal, military standards
5.1.17 Shape fittings, beam seal, military standards
6 NOTES
6.1 Intended use
6.2 Issue of DoDISS
6.3 Superseding data
6.4 Subject term (keyword) listing
6.5 Changes from previous issue
TABLE
I Classification of defects of MS33514
II Classification of defects of MS33515
III Classification of defects of MS21921
IV Classification of defects of shape fittings,
military standards
V Classification of defects of shape fittings, DoD
adopted non-Government standards
VI Classification of defects of straight fittings,
military standards
VII Classification of defects of straight fittings of
DoD adopted non-Government standard
VIII Classification of defects of MS21914
IX Classification of defects of MS21933
X Classification of defects of MS21935
XI Classification of defects of MS21922
XII Classification of defects of MS21937
XIII Classification of defects of MS21938, MS21939,
MS21940, MS21941
XIV Classification of defects of MS21942, MS21943,
MS21944, MS21945
XV Classification of defects of MIL-F-85421/1,
MIL-F-85421/2, MIL-F-85720/1 (AS)
XVI Classification of defects of straight fittings,
beam seal, military standards
XVII Classification of defects of shape fittings,
beam seal, military standards
CONCLUDING MATERIAL
| DevelopmentNote |
Supersedes MIL STD 1655 (03/2004) NOTICE 1 - Notice of Validation. (11/2014)
|
| DocumentType |
Standard
|
| Pages |
28
|
| ProductNote |
NEW CHILD NOT 2 2019 IS NOW ADDED.
|
| PublisherName |
US Military Specs/Standards/Handbooks
|
| Status |
Current
|
| Supersedes |
This handbook establishes a classification of commonly occurring defects applicable to flareless fittings and beam seal fittings specified in military specifications MIL-F-18280, MIL-F-85421, MIL-F-85720, and DoD adopted non-Government standards.
| SAE AS18280F | Fittings, 24° Cone Flareless, Fluid Connection, 3000 psi |
| MS21939 Revision D:1989 | BOLT, CLUSTER FITTING, SINGLE PORT, THROUGH, FLARELESS (S/S BY SAE-AS21939) |
| MS21940 Revision D:1988 | BOLT, CLUSTER FITTING, DOUBLE PORT, FLARELESS (S/S BY SAE-AS21940) |
| MS24654 Revision C:0198 | ELBOW, TUBE - 45 DEG., BULKHEAD, FLARELESS TUBE UNIVERSAL TO FLARED TUBE (S/S BY SAE-AS24654) |
| MS21910 Revision F:1981 | TEE, BULKHEAD, FLARELESS TUBE, INTERNAL THREAD ON SIDE (S/S BY SAE-AS21910) |
| MIL-F-85421-15 Base Document:1992 | FITTING, ELBOW, 45 DEGREE, BEAM SEAL, 3000/4000 PSI, BULKHEAD, MALE ENDS |
| MIL-F-85421-17 Base Document:1992 | FITTING, TEE, BEAM SEAL, 3000/4000 PSI, BULKHEAD ON BRANCH, MALE ENDS |
| MS 24405 : D | ADAPTER, FLARELESS TUBE TO FLARED TUBE, PRECISION TYPE |
| MS21938 Revision D:1989 | BOLT, CLUSTER FITTING, SINGLE PORT FLARELESS (S/S BY SAE-AS21938) |
| MIL-F-85421-13 Base Document:1992 | FITTING, ELBOW, 90 DEGREE, BEAM SEAL, 3000/4000 PSI, BULKHEAD, MALE ENDS |
| MIL-F-18280 Revision F:1995 | Fittings, Flareless Tube, Fluid Connection (S/S by SAE-AS18280) |
| SAE AS1004F | FITTING, ELBOW, 90°, STANDARD AND REDUCER, FLARELESS |
| MS21908 Revision F:1981 | ELBOW, BULKHEAD UNIVERSAL 90 DEG., FLARELESS TUBE (S/S BY SAE-AS21908) |
| SAE AS1005G | FITTING, TEE, STANDARD AND REDUCER, FLARELESS |
| MS21926 Revision C:1992 | ELBOW, 90 DEG. UNIVERSAL, FLARELESS TUBE, LOW PROFILE (S/S BY SAE-AS21926) |
| MS21924 Revision C:1988 | UNION, FLARELESS TUBE, BULKHEAD AND UNIVERSAL (S/S BY SAE-AS21924) |
| SAE AS1006F | FITTING, CROSS, STANDARD AND REDUCER, FLARELESS |
| MS21905 Revision F:1992 | TEE, FLARELESS TUBE (S/S BY SAE-AS21905) |
| MS21906 Revision E:1981 | CROSS, FLARELESS TUBE (S/S BY SAE-AS21906) |
| MS21904 Revision F:1984 | ELBOW, FLARELESS TUBE, 90 DEG. (S/S BY SAE-AS21904) |
| MS21945 Revision C:1987 | BODY, CLUSTER FITTING, THREE-WAY, FLARELESS (S/S BY SAE-AS21945) |
| SAE AS1009J | FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARELESS |
| MS33515 Revision J:1973 | FITTING END, STANDARD DIMENSIONS FOR BULKHEAD FLARELESS TUBE CONNECTIONS (S/S BY SAE-AS33515) |
| SAE AS1001H | FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARELESS |
| MS21943 Revision C:1987 | BODY, CLUSTER FITTING, TWO WAY, 90 DEG., FLARELESS (S/S BY SAE-AS21943) |
| MS21912 Revision G:1988 | TEE, FLARELESS TUBE WITH BULKHEAD ON RUN (S/S BY SAE-AS21912) |
| SAE AS1002H | FITTING, TEE, STANDARD AND REDUCER, BULKHEAD AND INTERNAL PORT ON RUN, FLARELESS |
| MIL-F-85421-4 Base Document:1992 | FITTING, TEE, REDUCER & NON-REDUCER, BEAM SEAL, 3000/4000 PSI, MALE ON RUN, SWIVEL NUT ON BRANCH |
| MS24652 Revision B:1989 | ELBOW, TUBE - 90 DEG., BULKHEAD, FLARED TUBE, UNIVERSAL TO FLARELESS TUBE (S/S BY SAE-AS24652) |
| MS21909 Revision G:1990 | TEE, BULKHEAD AND UNIVERSAL, FLARELESS TUBE (S/S BY SAE-AS21909) |
| MS21902 Revision F:1989 | UNION, FLARELESS TUBE (S/S BY SAE-AS21902) |
| MS21923 Revision C:1981 | ADAPTER, FLARELESS TUBE, BULKHEAD AND UNIVERSAL TO FLARED TUBE (S/S BY SAE-AS21923) |
| MS21942 Revision D:1987 | BODY, CLUSTER FITTING, ONE WAY, FLARELESS (S/S BY SAE-AS21942) |
| MS21913 Revision E:1981 | PLUG, FLARELESS TUBE (S/S BY SAE-AS21913) |
| MS21914 Revision M:1990 | CAP, PRESSURE SEAL, FLARELESS TUBE FITTING (S/S BY SAE-AS21914) |
| MS21941 Revision D:1988 | BOLT, CLUSTER FITTING, DOUBLE PORT, THROUGH, FLARELESS (S/S BY SAE-AS21941) |
| MS21933 Base Document:1987 | Fitting End, Bolt Cluster Fitting, Single Port Through, Flareless |
| MS21925 Revision B:1981 | ELBOW, 90 DEGREE UNIVERSAL, FLARELESS TUBE, HIGH PROFILE (ASG) (S/S BY SAE-AS21925) |
| SAE AS1010G | FITTING, ELBOW, 45 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS |
| MS21916 Revision G:1988 | REDUCER, EXTERNAL THREAD, FLARELESS TUBE (S/S BY SAE-AS21916) |
| SAE AS1003H | FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, FLARELESS |
| MS21915 Revision F:0198 | ADAPTER, STRAIGHT, TUBE TO BOSS (S/S BY SAE-AS21915) |
| SAE AS1007J | FITTING, UNION, STANDARD AND REDUCER, BULKHEAD, FLARELESS |
| MS21911 Revision H:1981 | TEE, BULKHEAD, FLARELESS TUBE, INTERNAL THREAD ON RUN (S/S BY SAE-AS21911) |
| MS21900 Revision E:1988 | ADAPTER, FLARELESS TUBE TO A FLARED TUBE (S/S BY SAE-AS21900) |
| MS21937 Revision B:1969 | NUT, CLUSTER FITTING, RETAINER (ASG) (S/S BY SAE-AS21937) |
| MS33514 Revision G:1990 | FITTING END, STANDARD DIMENSIONS FOR FLARELESS TUBE CONNECTION AND GASKET SEAL (S/S BY SAE-AS33514) |
| MS21921 Revision H:1981 | NUT, SLEEVE COUPLING, FLARELESS (S/S BY SAE-AS21921) |
| MS24651 Revision C:1990 | ELBOW, TUBE-90 DEG., BULKHEAD, FLARELESS, TUBE, UNIVERSAL TO FLARED TUBE (S/S BY SAE-AS24651) |
| MS21907 Revision G:1991 | ELBOW, BULKHEAD UNIVERSAL, 45 DEG., FLARELESS TUBE (S/S BY SAE-AS21907) |
| MS21944 Revision C:1987 | BODY, CLUSTER FITTING, TWO WAY, 180 DEG., FLARELESS (S/S BY SAE-AS21944) |
| MS21922 Revision F:1988 | SLEEVE, COUPLING, FLARELESS (S/S BY SAE-AS21922) |
| SAE AS1008H | FITTING, ELBOW, 90 DEGREE, STANDARD AND REDUCER, BULKHEAD, FLARELESS |
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