MIL-HDBK-2193 Base Document:1994
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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HYDRAULIC SYSTEM COMPONENTS, SHIP
30-11-2012
1. SCOPE, PURPOSE AND IMPLEMENTATION GUIDANCE
1.1 Scope
1.2 Purpose
1.3 Implementation guidance
2. REFERENCED DOCUMENTS
2.1 Government documents
2.1.1 Specifications and standards
2.2 Other publications
2.3 Order of precedence
3. DEFINITIONS
4. GENERAL REQUIREMENTS
4.1 Compatibility
4.2 Materials
4.3 Environmental conditions
4.3.1 Ambient pressure
4.3.2 Ambient temperature
5. DETAILED REQUIREMENTS
5.1 Materials
5.1.1 Metals
5.1.2 Plated coatings
5.1.2.1 Cadmium and zinc plating
5.1.2.2 Aluminum alloys
5.1.2.3 Ferrous alloys
5.1.3 Plastic parts
5.1.4 Prohibited materials
5.1.5 Mercury contamination
5.2 Construction
5.2.1 Standard parts
5.2.2 Reverse installation
5.2.3 Structural strength
5.2.4 Weight
5.2.5 Surface roughness
5.2.6 Alignment
5.2.7 Orifices
5.2.8 Seals
5.2.8.1 General
5.2.8.2 O-rings
5.2.8.3 Back-up rings
5.2.9 Fasteners
5.2.9.1 Threaded inserts
5.2.9.2 Bolt hole diameter
5.2.9.3 Safety
5.2.9.4 Self-locking devices
5.2.10 Retainer rings
5.2.10.1 Load limitation
5.2.10.2 Installation clearances and
tolerances
5.2.10.3 Installation and removal
5.2.11 Spring pins
5.2.12 Function-adjustment screws
5.2.13 Bleeding and sampling
5.2.14 Fluid connections
5.2.14.1 Bosses
5.2.14.2 External tube connections
5.2.14.3 Flanges
5.2.14.4 Fluid connection marking
5.2.14.5 Connector tubes
5.2.15 Lubrication
5.2.16 Lifting and handling attachments
5.2.17 Identification of product
5.2.17.1 Marking
5.3 Test procedures
5.3.1 Test conditions
5.3.1.1 Adverse tolerance conditions
5.3.1.2 Minimum clearance specimen
5.3.1.3 Maximum clearance specimen
5.3.1.4 Tolerance considerations
5.3.1.5 Temperature
5.3.1.6 Teat fluid and fluid temperature
5.3.1.7 Immersion
5.3.1.8 Parameters measurement
5.3.2 Inspection routine
5.3.3 Test methods
5.3.3.1 Operation
5.3.3.2 Salt fog
5.3.3.3 Proof pressure
5.3.3.4 Burst pressure
5.3.3.5 Leakage tests
5.3.3.5.1 External leakage
5.3.3.5.2 Internal leakage
5.3.4 Extreme temperature functioning
5.3.4.1 Low temperature
5.3.4.2 Intermediate temperature
5.3.4.3 High temperature
5.3.5 Endurance
5.3.6 Fatigue
5.3.7 Noise
5.3.8 Vibration
5.3.9 Reliability
5.3.10 Maintainability
5.3.11 Shock
5.3.12 Contamination sensitivity
5.3.13 Component cleanliness
5.4 Drawing practices
6. NOTES
6.1 Guidance for application of test requirements
6.1.1 Components to military specifications
6.1.2 Commercial components and components to
shipbuilder prepared specifications
6.2 Subject term (key word) listing
Covers general requirements that are common to most components used in ship hydraulic (power transmission and control) systems.
Committee |
FSC 4810
|
DevelopmentNote |
NOTICE 1 - Notice of Cancellation/Superseded by MIL STD 2193. (12/2012)
|
DocumentType |
Standard
|
Pages |
29
|
PublisherName |
US Military Specs/Standards/Handbooks
|
Status |
Superseded
|
SupersededBy |
SAE J1779_201305 | Ship Systems and Equipment - Hydraulic System Design Criteria for Marine Vehicles |
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SAE MA3352 | PACKING, PREFORMED - O-RING SEAL, AMS 7276, METRIC |
MIL-R-83248 Revision C:1994 | RUBBER, FLUOROCARBON ELASTOMER, HIGH TEMPERATURE, FLUID, AND COMPRESSION SET RESISTANT |
MIL V 24695 : A | VALVE, HOSE ASSEMBLY, AND ADAPTER, VENT AND TEST HYDRAULIC SERVICE, GENERAL SPECIFICATION FOR (METRIC) |
SAE AS4716B | Gland Design, O-ring and Other Elastomeric Seals |
MS33540 Revision J:1986 | SAFETY WIRING AND COTTER PINNING, GENERAL PRACTICES FOR |
MIL-I-8846 Revision D:1994 | INSERT, SCREW THREAD, HELICAL COIL |
MIL-P-24441-1 Revision C:1991 | PAINT, EPOXY POLYAMIDE, GREEN PRIMER, FORMULA 15O, TYPE 1 |
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MIL-STD-810 Revision G:2008 | ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS |
MIL-C-22751 Revision D:1971 | COATING SYSTEM, EPOXY-POLYAMIDE, CHEMICAL AND SOLVENT RESISTANT, PROCESS FOR APPLICATION OF |
SAE AS568D | Aerospace Size Standard for O-rings |
MIL R 83248/1 : A | RUBBER, FLUOROCARBON ELASTOMER, HIGH TEMPERATURE, FLUID AND COMPRESSION SET RESISTANT (O-RINGS, CLASS 1, 75 HARDNESS) |
MIL-STD-1759 Base Document:1979 | RIVETS AND RIVET TYPE FASTENERS PREFERRED FOR DESIGN, LISTING OF |
MIL P 15024 : E | PLATES, TAGS AND BANDS FOR IDENTIFICATION OF EQUIPMENT |
MIL-STD-889 Revision C:2016 | DISSIMILAR METALS |
MIL-STD-438 Revision E:1973 | SCHEDULE OF PIPING VALVES, FITTINGS, AND ASSOCIATED PIPING COMPONENTS FOR SUBMARINES SERVICE |
MIL P 24441 : B | PAINT, EPOXY POLYAMIDE, GENERAL SPECIFICATION FOR |
QQ-C-320 Revision B:1974 | CHROMIUM PLATING (ELECTRODEPOSITED) |
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MIL-T-10727 Revision C:1989 | TIN PLATING, ELECTRODEPOSITED OR HOT-DIPPED FOR FERROUS AND NONFERROUS METALS |
MIL-STD-740-2 Base Document:1986 | STRUCTURE BORNE VIBRATORY ACCELERATION MEASUREMENTS ACCEPTANCE CRITERIA OF SHIPBOARD EQUIPMENT |
QQ-S-365 Revision D:1985 | SILVER PLATING, ELECTRODEPOSITED, GENERAL REQUIREMENTS FOR |
SAE MAP3440 | O-Ring Groove Design For Packing Preformed, Elastomeric O-Ring Seals, Static, Radial Squeeze, Metric |
MS20995 Revision E:1974 | WIRE, SAFETY OR LOCK |
MIL-R-8791 Revision D:1982 | RETAINER, PACKING, HYDRAULIC, AND PNEUMATIC, TETRAFLUOROETHYLENE RESIN |
MIL H 6083 : E | HYDRAULIC FLUID, PETROLEUM BASE, FOR PRESERVATION AND OPERATION |
MIL V 24695/1 : A | VALVE, VENT AND TEST HYDRAULIC SERVICE |
MIL-C-83982 Base Document:1974 | COMPOUND, SEALING, FLUID RESISTANT |
MS 24391 : H | PLUG, BLEEDER, TUBE, PRECISION TYPE |
MIL-STD-777 Revision F:2012 | SCHEDULE OF PIPING, VALVES, FITTINGS, AND ASSOCIATED PIPING COMPONENTS FOR NAVAL SURFACE SHIPS |
MIL H 17672 : D | HYDRAULIC FLUID, PETROLEUM, INHIBITED |
MIL-STD-1672 Base Document:1975 | CONNECTOR, UMBILICAL, INSERT ARRANGEMENTS |
SAE J514_201201 | Hydraulic Tube Fittings |
MIL A 8625 : F | ANODIC COATINGS FOR ALUMINUM AND ALUMINUM ALLOYS |
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SAE J 1926 : 2010 | SPECIFICATION FOR STRAIGHT THREAD O-RING BOSS PORT |
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MIL S 81733 : C | SEALING AND COATING COMPOUND CORROSION INHIBITIVE |
MIL-STD-100 Revision G:1997 | ENGINEERING DRAWINGS |
MIL C 26074 : E | COATINGS, ELECTROLESS NICKEL, REQUIREMENTS FOR |
MIL-STD-1671 Base Document:1975 | SCHEMATIC WIRING DIAGRAM (EXTERNAL DC POWER CONNECTOR, AIRCRAFT) |
MIL-STD-1754 Base Document:1978 | FASTENING DEVICES PREFERRED FOR DESIGN, LISTING OF |
MIL-STD-1251 Revision A:1981 | SCREW AND BOLTS PREFERRED FOR DESIGN, LISTING OF |
SAE HRP 4538 : 1993 | SELECTION OF HYDRAULIC DIRECTIONAL CONTROL VALVES FOR MARINE VEHICLE APPLICATIONS |
SAE J2244/1_199112 | CONNECTIONS FOR FLUID POWER AND GENERAL USE—PORTS AND STUD ENDS WITH ISO 261 THREADS AND O-RING SEALING PART 1: PORT WITH O-RING SEAL IN TRUNCATED HOUSING |
MIL I 45932 : 0 | INSERT, SCREW THREAD, THIN WALL, LOCK IN |
MIL F 24704 : A | FLANGES, FOUR BOLT SQUARE, HYDRAULIC |
MIL-STD-785 Revision B:1980 | RELIABILITY PROGRAM FOR SYSTEMS AND EQUIPMENT DEVELOPMENT AND PRODUCTION |
QQ-N-290 Revision A:1971 | NICKEL PLATING (ELECTRODEPOSITED) |
MS33547 Revision C:1957 | PIN, SPRING, FUNCTIONAL LIMITATIONS OF (ASG) |
MS21344 Revision A:2016 | FITTING INSTALLATION OF FLARED TUBE STRAIGHT THREADED CONNECTORS DESIGN STANDARD FOR |
MIL-STD-1903 Base Document:1988 | NUTS PREFERRED FOR DESIGN, LISTING OF |
MIL-STD-1598 Base Document:1978 | STUDS PREFERRED FOR DESIGN, LISTING OF |
SAE J2244/2_199112 | CONNECTIONS FOR FLUID POWER AND GENERAL USE—PORTS AND STUD ENDS WITH ISO 261 THREADS AND O-RING SEALING PART 2: HEAVY-DUTY (S SERIES) STUD ENDS—DIMENSIONS, DESIGN, TEST METHODS, AND REQUIREMENTS |
MIL-H-22072 Revision C:1984 | HYDRAULIC FLUID, CATAPULT, NATO CODE NUMBER H-579 |
MIL-H-19457 Revision D:1989 | HYDRAULIC FLUID, FIRE RESISTANT, NON NEUROTOXIC |
MIL N 25027 : G | NUT, SELF-LOCKING, 250 DEGREES F, 450 DEGREES F, AND 800 DEGREES F |
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