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MIL-HDBK-508 Base Document:1998

Current

Current

The latest, up-to-date edition.

WIRING AND WIRING DEVICES FOR COMBAT AND TACTICAL VEHICLES, SELECTION AND INSTALLATION OF

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1. SCOPE
   1.1 Scope
   1.2 Purpose and application
2. APPLICABLE DOCUMENTS
   2.1 Government documents
       2.1.1 Documents
       2.1.2 Standard
   2.2 Order of precedence
3. DEFINITIONS
   3.1 Section of definitions
4. GENERAL REQUIREMENTS
   4.1 Deviations
   4.2 Conflicting requirements
   4.3 Selection of parts and materials
       4.3.1 Requests for approval of nonstandard parts
       4.3.2 Commercial utility parts
       4.3.3 Contractor's specifications
       4.3.4 Commonality
       4.3.5 Government furnished equipment (GFE)
       4.3.6 Modification
   4.4 Service life
5. DETAILED REQUIREMENTS
Section No.
100 Wire and cable
200 Shield braid
300 Outer sheath
400 Connectors
500 Connector accessory hardware
600 Wiring harnesses, molded cable assemblies, hybrid cables
     assemblies, and convolute tubing cable assemblies
700 Fabrication of wiring harnesses
800 Fabrication of waterproof wiring harnesses
900 Wiring practices inside enclosures (-94 to +257 Degree F)
1000 Identification of cable assemblies
1100 In-process and acceptance testing of cable assembles
1200 Installation of cable assemblies and wiring devices
6. NOTES
   6.1 Intended use
   6.2 Subject term (key word) listing
   6.3 Supersession data
INDEX

Describes the selection and installation of wiring and wiring devices used in combat and tactical vehicles.

Committee
FSC 6150
DevelopmentNote
Supersedes MIL STD 339. (07/2004) NOTICE 1 - Notice of Validation. (11/2008)
DocumentType
Standard
Pages
151
PublisherName
US Military Specs/Standards/Handbooks
Status
Current
Supersedes

MS21981 Revision D:1982 FERRULE, INNER, UNINSULATED, SHIELD TERMINATING, TYPE 1 TWO PIECE, CLASS 1, FOR SHIELDED CABLE
MIL C 13486/2 : B CABLE, SPECIAL PURPOSE, ELECTRICAL, LOW TENSION, HEAVY DUTY SINGLE-CONDUCTOR SHIELDED
MIL-T-13513 Revision B:1989 TERMINAL, LUG, SPLICE, CONDUCTOR (ELECTRICAL, SOLDERLESS, FOR AUTOMOTIVE USE)
MIL-S-23190 Revision E:1986 STRAPS, CLAMPS AND MOUNTING HARDWARE, PLASTIC FOR CABLE HARNESS TYING AND SUPPORT
MIL-W-22759 Revision E:1990 WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, COPPER OR COPPER ALLOY
MS3188 Revision B:1982 BACKSHELL, 9 DEG, CABLE SEALING AND TERMINATION CONNECTOR, ELECTRIC
MIL C 22520 : F CRIMPING TOOLS, TERMINAL HAND OR POWER ACTUATED, WIRE TERMINATION AND TOOL KITS - GENERAL SPECIFICATION FOR
MS27212 Revision P:1994 TERMINAL BOARD, ASSEMBLY, MOLDED IN STUD, ELECTRIC
MS25281 Revision K:1978 CLAMP, LOOP PLASTIC, WIRE SUPPORT
MS3367 Revision F:1978 STRAP, TIEDOWN ELECTRICAL COMPONENTS, ADJUSTABLE, SELF CLINCHING, PLASTIC, TYPE 1, CLASS 1,
MIL-W-81044 Revision B:1973 WIRE, ELECTRIC, CROSSLINKED POLYALKENE, CROSSLINKED ALKANE-IMIDE POLYMER, OR POLYARYLENE INSULATED, COPPER OR COPPER ALLOY
MS90387 Revision H:2007 TOOL, HAND, ADJUSTABLE FOR PLASTIC AND METAL TIEDOWN STRAPS
MS3158 Revision C:1982 BACKSHELLS HEAT SHRINKABLE BOOT, FOR ELECTRIC CONNECTOR
MS3152 Revision E:1982 STRAIN RELIEF, STRAIGHT, FOR ELECTRICAL CONNECTORS
MS3459 Revision D:1994 CONNECTOR PLUG, ELECTRICAL SELF LOCKING, COUPLING NUT, REAR RELEASE, CRIMP CONTACT, AN TYPE
MIL-STD-130 Revision N:2007 IDENTIFICATION MARKING OF U.S. MILITARY PROPERTY
HH-I-595 Revision C:1976 INSULATION TAPE, ELECTRICAL, PRESSURE-SENSITIVE ADHESIVE, PLASTIC
MS27534 Revision B:1986 TOOL, CONTACT INSERTION EXTRACTION, ELECTRICAL CONNECTOR
NAS1744:2014 SPLICE, CONDUCTOR, SOLDER STYLE, HOT AIR OR INFRARED, SHRINKABLE, INSULATED, IMMERSION RESISTANT
MIL C 13486 : C CABLES SPECIAL PURPOSE, ELECTRICAL: LOW-TENSION, HEAVY-DUTY, SINGLE-CONDUCTOR AND MULTICONDUCTOR, SHIELDED AND UNSHIELDED, GENERAL SPECIFICATION FOR
MIL R 6855 : E RUBBER, SYNTHETIC, SHEETS, STRIPS, MOLDED OR EXTRUDED SHAPES
MS21980 Revision E:1982 FERRULE, OUTER, UNINSULATED, SHIELD TERMINATING, TYPE 1 TWO PIECE, CLASS 1, FOR SHIELDED CABLE
MIL C 17 : G CABLES, RADIO FREQUENCY, FLEXIBLE AND SEMIRIGID, GENERAL SPECIFICATION FOR
MIL-E-6051 Revision D:1967 ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS, SYSTEM
MS3153 Revision C:1982 STRAIN RELIEF 45 DEG. FOR ELECTRIC CONNECTOR
MIL-STD-1353 Revision C:2014 ELECTRICAL CONNECTORS, PLUG-IN SOCKETS AND ASSOCIATED HARDWARE, SELECTION AND USE OF
MIL-T-81914 Base Document:1973 TUBING, PLASTIC, FLEXIBLE, CONVOLUTED, CONDUIT, GENERAL SPECIFICATION FOR
MIL-T-81490 Revision A:1991 TRANSMISSION LINES, TRANSVERSE ELECTROMAGNETIC MODE
MIL-C-26637 Revision A:1987 CONNECTORS, COAXIAL, RADIO FREQUENCY, SERIES LT
MIL C 3650 : A CONNECTOR, COAXIAL, RADIO FREQUENCY, SERIES LC
MIL-T-81714 Revision E:1988 TERMINAL JUNCTION SYSTEM (TJS), ENVIRONMENT RESISTANT GENERAL SPECIFICATION FOR
MIL I 23053/1 : B INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, POLYCHLOROPRENE, FLEXIBLE
MS21919 Revision E:1981 CLAMP, LOOP TYPE, CUSHIONED, SUPPORT
MS3117 Revision E:1985 BOOT HEAT SHRINKABLE, STRAIN RELIEF, RIGHT ANGLE
MIL C 83723 : E CONNECTORS, ELECTRICAL (CIRCULAR, ENVIRONMENT RESISTING) RECEPTACLES AND PLUGS GENERAL SPECIFICATION FOR
MIL-T-43435 Revision B:1974 TAPE, LACING, AND TYING
MIL C 39012 : C GENERAL SPECIFICATION FOR RADIO FREQUENCY COAXIAL CONNECTORS
MIL C 38999 : J CONNECTOR, ELECTRICAL, CIRCULAR, MINIATURE, HIGH DENSITY, QUICK DISCONNECT (BAYONET THREADED & BREECH COUPLING) ENVIRONMENT RESISTANT, REMOVABLE CRIMP & HERMETIC SOLDER CONTACTS
MS27148 Revision C:1992 CONTACT, ELECTRICAL CONNECTOR AND NO. 12, 14, AND 16 A.W.G.
MIL C 27500 : G CABLE, POWER, ELECTRICAL & CABLE SPECIAL PURPOSE, ELECTRICAL SHIELDED & UNSHIELDED
MIL-HDBK-216 Base Document:1962 R.F. Transmission Lines and Fittings (Future Acquisitions may refer to EIA-979)
MIL-STD-686 Revision C:1990 CABLE AND CORD, ELECTRICAL, IDENTIFICATION MARKING AND COLOR CODING OF
MS21266 Revision E:1981 GROMMET PLASTIC EDGING
MS3415 Revision B:1982 CLAMP, STRAIN RELIEF, 45 DEG, FOR ELECTRIC CONNECTORS
MS3109 Revision E:1985 BOOTS, HEAT-SHRINKABLE, STRAIN-RELIEF, RIGHT ANGLE
MS25043 Revision K:1987 COVER, ELECTRICAL CONNECTOR, RECEPTACLE, AN TYPE
MIL S 8516 : F SEALING COMPOUND, POLYSULFIDE RUBBER, ELECTRIC CONNECTORS AND ELECTRICAL SYSTEMS CHEMICALLY CURED
MIL C 25516 : D CONNECTOR, ELECTRICAL, MINIATURE, COAXIAL, ENVIRONMENT RESISTANT TYPE, GENERAL SPECIFICATION FOR
MIL-C-13909 Revision C:1976 CONDUIT, METAL, FLEXIBLE: ELECTRICAL SHIELDED
MIL-STD-143 Revision B:1969 STANDARDS, AND SPECIFICATIONS ORDER OF PRECEDENCE FOR THE SELECTION OF
MIL-I-81765 Revision A:1987 INSULATING COMPONENT, MOLDED, ELECTRICAL, HEAT SHRINKABLE, GENERAL SPECIFICATION FOR
MIL-STD-461 Revision G:2015 REQUIREMENTS FOR THE CONTROL OF ELECTROMAGNETIC INTERFERENCE CHARACTERISTICS OF SUBSYSTEMS AND EQUIPMENT
MIL I 23053/5 : B INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKED
MIL I 23053 : D INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE MODIFIED FLUOROPOLYMER, CROSSLINKED
MIL-B-7883 Revision B:1968 BRAZING OF STEELS, COPPER, COPPER ALLOYS, NICKEL ALLOYS, ALUMINUM AND ALUMINUM ALLOYS
MIL C 13486/1 : B CABLE, SPECIAL PURPOSE, ELECTRICAL: LOW-TENSION, HEAVY-DUTY SINGLE-CONDUCTOR, UNSHIELDED
MIL-C-39029 Revision D:1988 CONTACT, ELECTRICAL CONNECTOR, GENERAL SPECIFICATION FOR
MS90376 Revision E:1993 CAP, DUST, PLASTIC, ELECTRIC CONNECTOR
MS35489 Revision K:2012 Grommets, Synthetic and Silicone Rubber, Hot-Oil and Coolant Resistant
MS 35490 : LATEST
MIL C 13486/13 : B CABLE, SPECIAL PURPOSE, ELECTRICAL. LOW TENSION, HEAVY DUTY MULTIPLE CONDUCTORS SHIELDED
MIL-T-7928 Revision G:1976 TERMINAL, LUG SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, GENERAL SPECIFICATION FOR
MS3100 Revision F:1992 CONNECTOR, RECEPTACLE, ELECTRIC, WALL MOUNTING, SOLDER CONTACTS, AN TYPE
MIL C 3655 : C CONNECTOR, PLUG AND RECEPTACLE, ELECTRICAL [COAXIAL SERIES TWIN] AND ASSOCIATED FITTINGS, GENERAL SPECIFICATION FOR
NAS1747:2012 SPLICE, CONDUCTOR AND SHIELD TERMINATION, SOLDER STYLE, HEAT SHRINKABLE, INSULATED, SPECIFICATION FOR
MIL C 5015 : G CONNECTOR, ELECTRICAL, CIRCULAR THREADED AN TYPE, GENERAL SPECIFICATION FOR
MIL C 3607 : A CONNECTOR, COAXIAL, RADIO FREQUENCY, SERIES PULSE GENERAL SPECIFICATION FOR
MIL C 26482 : G CONNECTOR, ELECTRICAL (CIRCULAR, MINIATURE, QUICK DISCONNECT, ENVIRONMENT RESISTING) RECEPTACLES AND PLUGS, GENERAL SPECIFICATION FOR
MIL-STD-202 Revision H:2015 ELECTRONIC AND ELECTRICAL COMPONENT PARTS
MIL T 713 : E TWINE, FIBROUS, IMPREGNATED, LACING AND TYING
NAS813:2012 CAP, PROTECTIVE, ELECTRICAL CONNECTOR
MIL-M-81531 Base Document:1967 MARKING OF ELECTRICAL INSULATING MATERIALS
MIL-STD-1285 Revision D:2004 MARKING OF ELECTRICAL AND ELECTRONIC PARTS
MS3450 Revision E:1976 CONNECTOR, RECEPTACLE, ELECTRIC, WALL MOUNTING, REAR RELEASE, CRIMP CONTACT AN TYPE
MS3418 Revision E:1982 CLAMP, STRAIN RELIEF, 90 DEG, FOR ELECTRIC CONNECTORS
NAS820:2012 PLUG - PROTECTIVE, ELECTRICAL CONNECTOR
NAS 1746 : 1994 SPLICE, SHIELD TERMINATION, SOLDER STYLE INFRARED SHRINKABLE, INSULATED, MOISTURE RESISTANT
MS3417 Revision E:1982 CLAMP, STRAIN RELIEF, STRAIGHT, FOR ELECTRIC CONNECTORS
MS3419 Revision C:1982 BACKSHELL, SHIELD TERMINATION, FOR ELECTRIC CONNECTORS (INACTIVE 1 JUL 1982)
MIL-STD-104 Revision C:1986 LIMITS FOR ELECTRICAL INSULATION COLOR
ZZ-R-765 Revision E:1991 RUBBER, SILICONE; RUBBER SHEET SOLID
MIL-I-631 Revision D:1961 INSULATION, ELECTRICAL, SYNTHETIC - RESIN COMPOSITION, NONRIGID
MS25171 Revision C:1959 NIPPLE, ELECTRICAL TERMINAL (ASG)
MS3400 Revision G:1976 CONNECTORS, RECEPTACLE, ELECTRIC, WALL MOUNTING, FRONT RELEASE, CRIMP CONTACT, AN TYPE
MIL-STD-681 Revision F:2012 IDENTIFICATION CODING AND APPLICATION OF HOOKUP AND LEAD WIRE
NAS 1745 : 0 SPLICE, SHIELD TERMINATION SOLDER STYLE, HOT AIR SHRINKABLE, INSULATED, MOISTURE RESISTANT
MS18029 Revision E:1971 COVER ASSEMBLY ELECTRICAL FOR MS27212 TERMINAL BOARD ASSEMBLY
MIL W 16878 : F WIRE, ELECTRICAL, INSULATED, GENERAL SPECIFICATION FOR
MS3189 Revision B:1982 BACKSHELL, 45. DEG, CABLE SEALING AND SHIELD TERMINATION CONNECTOR, ELECTRIC
MIL R 46846 : B RUBBER, SYNTHETIC, HEAT-SHRINKABLE

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