MIL-HDBK-83575 Base Document:1998
Current
The latest, up-to-date edition.
GENERAL HANDBOOK FOR SPACE VEHICLE WIRING HARNESS DESIGN AND TESTING
English
1. SCOPE
1.1 PURPOSE
1.2 APPLICATION
2. APPLICABLE DOCUMENTS
2.1 ISSUES OF DOCUMENTS
3. REQUIREMENTS
3.1 ORDER OF PRECEDENCE
3.2 SUPPLEMENTARY SPECIFICATIONS AND STANDARDS
3.3 SELECTION OF PARTS, MATERIALS, AND PROCESSES
3.4 GENERAL DESIGN REQUIREMENTS
3.4.1 Circuit categories
3.4.2 Shielding requirements
3.4.3 Shield termination and shield grounding
3.4.4 Wire terminations
3.4.5 Circuit isolation
3.4.6 Mockup
3.4.7 Routing
3.4.8 Protection and support
3.5 WIRE AND CABLE REQUIREMENTS
3.6 CONNECTOR REQUIREMENTS
3.7 ASSEMBLY AND FABRICATION REQUIREMENTS
3.7.1 Fabrication forming board
3.7.2 Wire lay
3.7.3 Other requirements
3.8 HARNESS IDENTIFICATION AND DATA REQUIREMENTS
3.8.1 Wiring data
3.8.2 Identification of individual conductors
3.8.3 Identification of harnesses
3.9 OPERABILITY
3.9.1 Reliability
3.9.2 Interchangeability
3.9.3 Maintainability
3.9.4 Service life
3.9.5 Environment
3.9.6 Storage and transportability
3.9.7 Workmanship
4. QUALITY ASSURANCE REQUIREMENTS
4.1 RESPONSIBILITY FOR INSPECTIONS AND TESTS
4.2 CLASSIFICATION OF INSPECTIONS AND TESTS
4.3 PARTS, MATERIALS, AND PROCESS CONTROLS
4.4 PHYSICAL CONFIGURATION AUDIT
4.5 ACCEPTANCE TESTING
4.5.1 Contact retention test
4.5.2 Circuit resistance test
4.5.3 Insulation resistance test
4.5.4 High potential withstanding test
4.5.5 Insulation resistance retest
4.5.6 Contact separation force test
4.5.7 Environmental testing
4.5.8 Acceptance criteria
4.6 QUALIFICATION
4.7 MODIFICATIONS, REWORK AND RETESTING
5. PACKAGING (NOT APPLICABLE)
6. NOTES
6.1 TAILORED APPLICATION
6.2 DEFINITIONS
6.2.1 Wire
6.2.2 Shield
6.2.3 Cable
6.2.4 Cable Assembly
6.2.5 Wiring harness
6.3 SUPERSESSION DATA
INDEX
TABLE 1 SUMMARY OF CIRCUIT CATEGORIES AND SHIELDING
REQUIREMENTS
TABLE 2 CONTACT SEPARATING FORCE REQUIREMENTS
Describes general design and testing requirements for electrical wiring harnesses and cable assemblies that are to be installed in space vehicles.
Committee |
FSC 1820
|
DocumentType |
Standard
|
Pages |
29
|
PublisherName |
US Military Specs/Standards/Handbooks
|
Status |
Current
|
MIL STD 11991 : A | GENERAL STANDARD FOR PARTS, MATERIALS, AND PROCESSES |
MIL-STD-464 Revision C:2010 | ELECTROMAGNETIC ENVIRONMENTAL EFFECTS REQUIREMENTS FOR SYSTEMS |
MIL-W-81044 Revision B:1973 | WIRE, ELECTRIC, CROSSLINKED POLYALKENE, CROSSLINKED ALKANE-IMIDE POLYMER, OR POLYARYLENE INSULATED, COPPER OR COPPER ALLOY |
MIL C 17 : G | CABLES, RADIO FREQUENCY, FLEXIBLE AND SEMIRIGID, GENERAL SPECIFICATION FOR |
MIL C 24308 : C | CONNECTORS, ELECTRIC, RECTANGULAR, NON-ENVIRONMENTAL, MINIATURE, POLARIZED SHELL, RACK AND PANEL, GENERAL SPECIFICATION FOR |
MIL C 83723 : E | CONNECTORS, ELECTRICAL (CIRCULAR, ENVIRONMENT RESISTING) RECEPTACLES AND PLUGS GENERAL SPECIFICATION FOR |
MIL C 39012 : C | GENERAL SPECIFICATION FOR RADIO FREQUENCY COAXIAL CONNECTORS |
MIL C 38999 : J | CONNECTOR, ELECTRICAL, CIRCULAR, MINIATURE, HIGH DENSITY, QUICK DISCONNECT (BAYONET THREADED & BREECH COUPLING) ENVIRONMENT RESISTANT, REMOVABLE CRIMP & HERMETIC SOLDER CONTACTS |
MIL C 83733 : C | CONNECTOR, ELECTRICAL, MINIATURE, RECTANGULAR TYPE, RACK TO PANEL, ENVIRONMENT RESISTING, 200 DEGREES C TOTAL CONTINUOUS OPERATING TEMPERATURE, GENERAL SPECIFICATION FOR |
MIL-HDBK-216 Base Document:1962 | R.F. Transmission Lines and Fittings (Future Acquisitions may refer to EIA-979) |
MIL W 5846 : C | WIRE, ELECTRICAL, CHROMEL AND ALUMEL, THERMOCOUPLE |
MIL-W-5088 Revision L:1991 | Wiring, Aerospace Vehicle (Future Design Should Refer to SAE-AS50881) |
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