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  • MIL-STD-1568 Revision D:2015

    Current The latest, up-to-date edition.

    Materials and Processes for Corrosion Prevention and Control in Aerospace Weapons Systems

    Available format(s):  PDF

    Language(s):  English

    Published date:  31-08-2015

    Publisher:  US Military Specs/Standards/Handbooks

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    Table of Contents - (Show below) - (Hide below)

    FOREWORD
    1. SCOPE
    2. APPLICABLE DOCUMENTS
    3. DEFINITIONS
    4. GENERAL REQUIREMENTS
    5. DETAIL REQUIREMENTS
    6. NOTES
    CONCLUDING MATERIAL
    APPENDIX A - CORROSION PREVENTION AND CONTROL
                 PLAN (CPCP) AND FINISH SPECIFICATION
    APPENDIX B - CORROSION PREVENTION TEAMS (CPTs)
    APPENDIX C - MISCELLANEOUS FACTORS AFFECTING
                 CORROSION

    Abstract - (Show below) - (Hide below)

    Sets up the requirements for materials, processes and techniques, and identifies the tasks required to implement an effective corrosion prevention and control program throughout the conceptual, validation, development, production, and sustainment phases of the aerospace weapons systems life cycle.

    Scope - (Show below) - (Hide below)

    This standard defines the engineering practices, methods, and procedures for the selection and use of materials and processes required for optimum corrosion prevention and control (CPC) of aerospace weapons systems throughout their life cycle (design, acquisition and sustainment phases).

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes MIL HDBK 1568. (08/2014) NEW CHILD NOT 1 2021 IS NOW ADDED
    Document Type Standard
    Product Note NEW CHILD NOT 1 2021 IS NOW ADDED
    Publisher US Military Specs/Standards/Handbooks
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    MIL-A-83577 Revision B:1988 ASSEMBLIES, MOVING MECHANICAL, FOR SPACE AND LAUNCH VEHICLES, GENERAL SPECIFICATION FOR
    MIL-HDBK-470 Revision A:1997 DESIGNING AND DEVELOPING MAINTAINABLE PRODUCTS AND SYSTEMS - VOLUME 1
    MIL-HDBK-11991 Base Document:1996 DESIGN OF ELECTRICAL, ELECTRONIC, AND ELECTRO-MECHANICAL EQUIPMENT, GUIDED MISSILE AND ASSOCIATED WEAPONS SYSTEMS
    MIL-C-87974 Base Document:1985 COUNTER, ELECTRONIC, DIGITAL READOUT 26.5 GIGAHERTZ (GHZ) CONTINUOUS WAVE (CW)
    MIL-T-83823 Base Document:1991 TRUCK, FIRE FIGHTING (STRUCTURAL OR BRUSH STRUCTURAL)
    DOD-E-83578 Revision A:1987 EXPLOSIVE ORDNANCE FOR SPACE VEHICLES, GENERAL SPECIFICATION FOR (METRIC)
    MIL-HDBK-1587 Base Document:1996 MATERIALS AND PROCESS REQUIREMENTS FOR AIR FORCE WEAPON SYSTEM
    MIL-T-83965 Revision B:1990 TRUCK, FIRE FIGHTING, A/S32P-10, FORCIBLE ENTRY
    MIL STD 11991 : A GENERAL STANDARD FOR PARTS, MATERIALS, AND PROCESSES
    MIL-STD-2156 Base Document:1983 LAUNCHER, RAIL, GUIDED MISSILE, AIRCRAFT, GENERAL DESIGN CRITERIA FOR
    MIL-STD-1587 Revision D:2017 MATERIAL AND PROCESS REQUIREMENTS FOR AEROSPACE WEAPONS SYSTEMS
    AFGS-87154 Revision A:1992 FUEL SYSTEMS, GENERAL DESIGN SPECIFICATION FOR
    MIL-HDBK-2097 Revision A:1997 ACQUISITION OF SUPPORT EQUIPMENT AND ASSOCIATED INTEGRATED LOGISTICS SUPPORT
    MIL-STD-2131 Revision A:1991 LAUNCHER, EJECTION GUIDED MISSILE, AIRCRAFT, GENERAL DESIGN CRITERIA FOR
    MIL-P-87210 Base Document:1984 PNEUMATIC POWER SYSTEMS, HIGH PRESSURE
    ASTM G 64 : 1999 Standard Classification of Resistance to Stress-Corrosion Cracking of Heat-Treatable Aluminum Alloys
    MIL-E-87236 Base Document:1985
    MIL-C-83821 Base Document:1990 CRANE, WHEEL MOUNTED, CRASH, ROUGH TERRAIN, HYDRAULIC FULL REVOLVING, 4X4, DED, FIGHTER TYPE AIRCRAFT
    MIL A 87221 : 0 AIRCRAFT STRUCTURES, GENERAL SPECIFICATION FOR REQUEST FOR ISSUE OTHER THAN DOD MUST BE SENT VIA; ASD/ENES, WRIGHT-PATTERSON AFB OH 45433-6503
    MIL-STD-808 Revision A:1983 FINISH, MATERIALS AND PROCESSES FOR CORROSION PREVENTION AND CONTROL IN SUPPORT EQUIPMENT
    AFGS 87145 : A NOTICE 1 ENVIRONMENTAL CONTROL, AIRBORNE
    MIL-C-5584 Revision D:1988 CONTAINER, SHIPPING AND STORAGE, METAL REUSABLE
    MIL-O-87226 Base Document:1985 OXYGEN SYSTEMS, AIRCRAFT
    SAE AIR 5774 : 2012 COMPOSITE FUEL TANKS, FUEL SYSTEM DESIGN CONSIDERATIONS
    ASTM G 64 : 1999 : R2005 Standard Classification of Resistance to Stress-Corrosion Cracking of Heat-Treatable Aluminum Alloys
    MIL-HDBK-516 Revision C:2014 AIRWORTHINESS CERTIFICATION CRITERIA
    JSSG-2006 Base Document:1998 JOINT SERVICE SPECIFICATION GUIDE - AIRCRAFT STRUCTURES
    MIL-M-38795 Revision B:1982 MANUAL, TECHNICAL, SYSTEM PECULIAR CORROSION CONTROL PREPARATION OF.
    MIL-L-87139 Base Document:1979 LANDING GEAR SYSTEMS REQUEST FOR ISSUE OTHER THAN DOD MUST BE SENT VIA; ASD/ENES. WRIGHT-PATTERSON AFB OH 45433-6503
    SAE ARP 1070E : 2019 DESIGN AND TESTING OF ANTISKID BRAKE CONTROL SYSTEMS FOR TOTAL AIRCRAFT COMPATIBILITY
    SAE ARP 1070 : 2014 DESIGN AND TESTING OF ANTISKID BRAKE CONTROL SYSTEMS FOR TOTAL AIRCRAFT COMPATIBILITY
    MIL M 87222 : 0 MECHANICAL SYSTEMS FOR AIRCRAFT DOORS AND CANOPIES
    MIL-STD-1530 Revision D:2016 AIRCRAFT STRUCTURAL INTEGRITY PROGRAM (ASIP)
    JSSG-2009 Revision A:2013 Air Vehicle Subsystems
    MIL-F-87154 Base Document:1980 FUEL SYSTEMS REQUEST FOR ISSUE OTHER THAN DOD MUST BE SENT VIA; ASD/ENES WRIGHT PATTERSON AFB OH 45433-6503
    MIL-L-85314 Revision A:1983 LIGHT SYSTEMS, AIRCRAFT, ANTI COLLISION, STROBE, GENERAL SPECIFICATION FOR
    JSSG-2010-10 Base Document:1998 Crew Systems Oxygen Systems Handbook
    MIL-STD-1818 Revision A:1993 ELECTROMAGNETIC EFFECTS REQUIREMENTS FOR SYSTEMS
    MIL-P-85576 Revision B:1987 POWER SUPPLY PP-2581C/A
    ASTM G 64 : 1999 : R2013 Standard Classification of Resistance to Stress-Corrosion Cracking of Heat-Treatable Aluminum Alloys
    SAE AS5751:2018(R2023) Design and Operating Requirements of the Onboard Aircraft Refueling System and Associated Ground Refueling Equipment Interface

    Standards Referencing This Book - (Show below) - (Hide below)

    MIL-M-24041 Revision C:1981 MOLDING AND POTTING COMPOUND
    SAE AMS 2424 : 2010 PLATING, NICKEL LOW-STRESSED DEPOSIT
    MIL-DTL-5002 Revision E:2011 SURFACE TREATMENTS AND INORGANIC COATINGS FOR METAL SURFACES OF WEAPONS SYSTEMS
    SAE AMS 4890 : 2012 COPPER-BERYLLIUM ALLOY CASTINGS, 97CU - 2.1BE - 0.52CO - 0.28SI, SOLUTION HEAT TREATED (TB00)
    SAE AMS S 8802 : 2015 SEALING COMPOUND, FUEL RESISTANT, INTEGRAL FUEL TANKS AND FUEL CELL CAVITIES
    MIL-A-46146 Revision B:1990 ADHESIVE-SEALANTS, SILICONE, RTV, NONCORROSIVE (FOR USE WITH SENSITIVE METALS AND EQUIPMENT)
    SAE AMS QQ P 416 : 2016 PLATING, CADMIUM (ELECTRODEPOSITED)
    ASTM B 66 : 2015 : REDLINE Standard Specification for Bronze Castings for Steam Locomotive Wearing Parts
    MIL-PRF-81733 Revision D:1998 SEALING AND COATING COMPOUND, CORROSION INHIBITIVE
    MIL-PRF-46170 Revision E:2013 HYDRAULIC FLUID, RUST INHIBITED, FIRE RESISTANT, SYNTHETIC HYDROCARBON BASE, NATO CODE NO. H-544
    MIL-PRF-27617 Revision G:2011 GREASE, AIRCRAFT AND INSTRUMENT, FUEL AND OXIDIZER RESISTANT
    SAE AMS 3276 : 2016 SEALING COMPOUND, INTEGRAL FUEL TANKS AND GENERAL PURPOSE, INTERMITTENT USE TO 360 DEGREES F (182 DEGREES C)
    MIL-PRF-32014 Revision A:2006 GREASE, AIRCRAFT AND INSTRUMENT
    SAE AS 81550A : 2014 INSULATING COMPOUND, ELECTRICAL, EMBEDDING, REVERSION RESISTANT SILICONE
    SAE AMS 2175 : 2010 CASTINGS, CLASSIFICATION AND INSPECTION OF
    IPC J STD 001 : F REQUIREMENTS FOR SOLDERED ELECTRICAL AND ELECTRONIC ASSEMBLIES
    MIL-PRF-23586 Revision F:1996 SEALING COMPOUND (WITH ACCELERATOR), SILICONE RUBBER, ELECTRICAL
    MIL-STD-2073-1 Revision E:2008 STANDARD PRACTICE FOR MILITARY PACKAGING
    SAE AMS 7276H : 2011 RUBBER: FLUOROCARBON (FKM) HIGH-TEMPERATURE-FLUID RESISTANT LOW COMPRESSION SET FOR SEALS IN FUEL SYSTEMS AND SPECIFIC ENGINE OIL SYSTEMS
    MIL-PRF-85285 Revision E:2012 COATING: POLYURETHANE, AIRCRAFT AND SUPPORT EQUIPMENT
    ASTM G 85 : 2011 : REDLINE Standard Practice for Modified Salt Spray (Fog) Testing
    MIL-PRF-87252 Revision D:2015 COOLANT FLUID, HYDROLYTICALLY STABLE, DIELECTRIC
    SAE AMS 3269 : 2011 SEALING COMPOUND, POLYSULFIDE (T) SYNTHETIC RUBBER FOR INTEGRAL FUEL TANK AND FUEL CELL CAVITIES HIGH STRENGTH, FOR INTERMITTENT USE TO 360 DEGREES F (182 DEGREES C)
    SAE AMS QQ N 290 : 2015 NICKEL PLATING (ELECTRODEPOSITED)
    SAE ARP 4118 : 2013 ISOLATION AND CORROSION PROTECTION OF DISSIMILAR MATERIALS, CARBON COMPOSITE STRUCTURE REPAIR
    SAE AMS 3284 : 2012 SEALING COMPOUND, LOW ADHESION, FOR REMOVABLE PANELS AND FUEL TANK INSPECTION PLATES
    MIL-PRF-23377 Revision K:2012 PRIMER COATINGS: EPOXY, HIGH-SOLIDS
    MIL-M-38510 Revision J:1991 MICROCIRCUITS, SPECIFICATION FOR
    MIL-HDBK-275 Revision A:1976 GUIDE FOR SELECTION OF LUBRICANTS, FLUIDS AND COMPOUNDS FOR USE IN FLIGHT VEHICLES AND COMPONENTS
    SAE AMS 2430 : 2015 SHOT PEENING
    ASTM B 169/B169M : 2015 : REDLINE Standard Specification for Aluminum Bronze Sheet, Strip, and Rolled Bar
    MIL-STD-889 Revision C:2016 DISSIMILAR METALS
    MIL-STD-866 Revision C:2007 Grinding of Chrome Plated Steel and Steel Parts Heat Treated to 180,000 PSI or Over
    SAE AMS 3277 : 2015 SEALING COMPOUND, POLYTHIOETHER RUBBER, FAST CURING FOR INTEGRAL FUEL TANKS AND GENERAL PURPOSE, INTERMITTENT USE TO 360 DEGREES F (182 DEGREES C)
    MIL-PRF-87257 Revision C:2017 HYDRAULIC FLUID, FIRE RESISTANT, LOW TEMPERATURE, SYNTHETIC HYDROCARBON BASE, AIRCRAFT AND MISSILE
    MIL-DTL-83488 Revision D:1999 COATING, ALUMINUM, HIGH PURITY
    SAE AMS 7287 : 2012 FLUOROCARBON ELASTOMER (FKM) HIGH TEMPERATURE/HTS OIL RESISTANT/FUEL RESISTANT LOW COMPRESSION SET/70 TO 80 HARDNESS, LOW TEMPERATURE TG -22 DEGREES F (-30 DEGREES C) FOR SEALS IN OIL/FUEL/SPECIFIC HYDRAULIC SYSTEMS
    SAE AMS 2423 : 2015 PLATING, NICKEL, HARD DEPOSIT
    ASTM B 763/B763M : 2015 : REDLINE Standard Specification for Copper Alloy Sand Castings for Valve Applications
    SAE AMS 7259 : 2013 RUBBER: FLOUROCARBON (FKM), HIGH TEMPERATURE/FLUID RESISTANT, LOW COMPRESSION SET/85 TO 95 HARDNESS, FOR SEALS IN FUEL SYSTEMS AND SPECIFIC ENGINE OIL SYSTEMS
    MIL-STD-3021 Base Document:2008 MANUFACTURING PROCESS STANDARD - MATERIALS DEPOSITION, COLD SPRAY
    ASTM B 806 : 2014 : REDLINE Standard Specification for Copper Alloy Permanent Mold Castings for General Applications
    ASTM D 2247 : 2015 : REDLINE Standard Practice for Testing Water Resistance of Coatings in 100 % Relative Humidity
    MIL-HDBK-808 Base Document:1996 Finish, Protective and Codes for Finishing Schemes for Ground and Ground Support Equipment
    MIL-PRF-81322 Revision G:2005 GREASE, AIRCRAFT, GENERAL PURPOSE, WIDE TEMPERATURE RANGE, NATO CODE G-395
    SAE AMS 3281 : 2016 SEALING COMPOUND, POLYSULFIDE (T) SYNTHETIC RUBBER FOR INTEGRAL FUEL TANK AND FUEL CELL CAVITIES LOW DENSITY FOR INTERMITTENT USE TO 360 DEGREES F (182 DEGREES C)
    SAE J 2277 : 2013 SHOT PEENING COVERAGE DETERMINATION
    MIL-STD-186 Revision F:2002 PROTECTIVE FINISHING SYSTEMS FOR ROCKETS, GUIDED MISSILES, SUPPORT EQUIPMENT AND RELATED MATERIALS
    ASTM B 30 : 2016 : REDLINE Standard Specification for Copper Alloys in Ingot Form
    MIL-STD-7179 Revision A:2009 Finishes, Coatings, and Sealants, for the Protection of Aerospace Weapons Systems and Support Equipment
    ASTM B 194 : 2015 : REDLINE Standard Specification for Copper-Beryllium Alloy Plate, Sheet, Strip, and Rolled Bar
    SAE AS 50881 : 2015 WIRING AEROSPACE VEHICLE
    SAE AMS 7379 : 2008 RUBBER: FLUOROCARBON ELASTOMER (FKM) 70 TO 80 HARDNESS, LOW TEMPERATURE SEALING TG -40 DEGREES F (-40 DEGREES C) FOR ELASTOMERIC SEALS IN AIRCRAFT ENGINE OIL, FUEL AND HYDRAULICS SYSTEMS
    SAE AMS 2700E : 2011 PASSIVATION OF CORROSION RESISTANT STEELS
    SAE AMS C 83231 : 2001 COATINGS, POLYURETHANE, RAIN EROSION RESISTANT FOR EXTERIOR AIRCRAFT AND MISSILE PLASTIC PARTS
    MIL-PRF-83282 Revision D:1997 HYDRAULIC FLUID, FIRE RESISTANT, SYNTHETIC HYDROCARBON BASE, METRIC, NATO CODE NUMBER H-537
    SAE AMS 6532 : 2014 STEEL, BARS AND FORGINGS, 3.1CR - 11.5NI - 13.5CO - 1.2MO (0.21 - 0.25C) VACUUM MELTED, NORMALIZED AND OVERAGED, PRECIPITATION HARDENABLE
    MIL-HDBK-838 Base Document:1997 LUBRICATION OF MILITARY EQUIPMENT
    MIL-PRF-8516 Revision G:1997 SEALING COMPOUND, SYNTHETIC RUBBER, ELECTRIC CONNECTORS AND ELECTRIC SYSTEMS, CHEMICALLY CURED
    SAE AMS 3279 : 2013 SEALING COMPOUND, SPRAYABLE, FOR INTEGRAL FUEL TANKS AND FUEL CELL CAVITIES, FOR INTERMITTENT USE TO 350 DEGREES F (177 DEGREES C)
    SAE AMS 3374 : 2013 SEALING COMPOUND AIRCRAFT FIREWALL, SILICONE
    SAE AMS C 8837 : 2015 COATING, CADMIUM (VACUUM DEPOSITED)
    MIL-STD-1500 Revision C:2007 Cadmium-Titanium Plating, Low Embrittlement, Electrodeposition
    MIL-HDBK-6870 Revision B:2012 NONDESTRUCTIVE INSPECTION PROGRAM REQUIREMENTS FOR AIRCRAFT AND MISSILE MATERIALS AND PARTS
    MIL-PRF-85582 Revision E:2012 PRIMER COATINGS: EPOXY, WATERBORNE
    MIL-HDBK-1250 Revision A:1995 CORROSION PREVENTION AND DETERIORATION CONTROL IN ELECTRONIC COMPONENTS AND ASSEMBLIES
    MIL-DTL-18264 Revision E:2015 FINISHES, ORGANIC, WEAPONS SYSTEMS, APPLICATION AND CONTROL OF
    TT-C-490 Revision F:2013 CHEMICAL CONVERSION COATINGS AND PRETREATMENTS FOR METALLIC SUBSTRATES (BASE FOR ORGANIC COATINGS)
    AWS D17.1/D17.1M : 2012 SPECIFICATION FOR FUSION WELDING FOR AEROSPACE APPLICATIONS
    SAE AMS 3265 : 2015 SEALING COMPOUND, POLYSULFIDE (T) RUBBER, FUEL RESISTANT, NON-CHROMATED CORROSION INHIBITING, FOR INTERMITTENT USE TO 360 DEGREES F (182 DEGREES C)
    MIL-PRF-32239 Revision A:2014 COATING SYSTEM, ADVANCED PERFORMANCE, FOR AEROSPACE APPLICATIONS
    TT-P-2760 Revision A:1994 PRIMER COATING; POLYURETHANE, ELASTOMERIC
    ASTM A 380/A380M : 2017 Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment, and Systems
    SAE AMS 3278 : 2016 SEALING AND COATING COMPOUND, POLYURETHANE (PUR), FUEL RESISTANT, HIGH TENSILE STRENGTH/ELONGATION, FOR INTEGRAL FUEL TANKS/FUEL CAVITIES/GENERAL PURPOSE
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