PREN 13941 : DRAFT 2009
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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DESIGN AND INSTALLATION OF REINSULATED BONDED PIPE SYSTEMS FOR DISTRICT HEATING
01-07-2009
12-01-2013
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions, units and symbols
3.1 Terms and definitions
3.2 Units and symbols
4 General considerations for system design
4.1 General requirements
4.2 Service life
4.3 Preliminary investigations
4.4 Determination of project class
4.5 Design documentation
5 Components and materials
5.1 Basic requirements
5.2 Steel pipe components
5.3 Polyurethane foam insulation
5.4 PE casing
5.5 Expansion cushions
5.6 Valves and accessories
6 Actions and limit states
6.1 General
6.2 Simplified analysis procedure
6.3 Actions
6.4 Limit states
7 Installation
7.1 General
7.2 Transportation and storage
7.3 Excavation of pipe trench
7.4 Installation of pipes and components
7.5 Welding of the steel pipe and testing of the
steel welds
7.6 Strength pressure test and leak tightness test
7.7 Assembly of casing pipes, joint installation
and site insulation
7.8 Backfilling of trench
7.9 Pipe bends and other components
7.10 Setting into operation
7.11 Special constructions
7.12 Construction work during the operation stage
Annex A (normative) - Design of piping components under
internal pressure
A.1 General
A.2 Symbols
A.3 Straight pipe and bends
A.3.1 Straight pipes
A.3.2 Bends
A.4 Tees and branch connections
A.4.1 General aspects and limitations
A.4.2 Reinforcement
A.5 Reducers and extensions
A.5.1 General
A.5.2 Minimum wall thickness of the cone
A.5.3 Offset reducers
A.6 Dished ends
A.6.1 General
A.6.2 Minimum required wall thickness for internal
pressure
A.6.3 Straight cylindrical shells
Annex B (informative) - Geotechnics and pipe-soil interaction
B.1 Scope
B.1.1 General
B.1.2 General requirements
B.2 Symbols and units
B.3 Soil parameters for global analysis (pipe-soil interaction)
B.3.1 Modelling pipe-soil interaction
B.3.2 Pipe to soil friction (axial)
B.3.3 Coefficient of horizontal soil reaction (lateral)
B.3.4 Combined stiffness of PUR foam, expansion cushions
and soil
B.4 Characteristic values for soil loads and soil parameters
B.4.1 General
B.4.2 Soil mechanics study
B.5 Specific requirements for stability
B.5.1 General
B.5.2 Vertical stability
B.5.3 Horizontal stability
B.6 Specific requirements for parallel excavations
B.6.1 General
B.6.2 Reduced friction
B.7 Requirements for soft soils and settlement areas
B.7.1 General
B.7.2 Differential settlements
B.8 Ovalization and circumferential stresses from top load
B.8.1 Traffic load
B.8.2 Stresses and ovalization from top load
B.8.3 Deflection
Annex C (informative) - Global- and cross sectional analysis
C.1 General
C.2 Symbols
C.3 Survey of limit states for steel
C.4 Locations to be assessed
C.4.1 Components to be considered
C.4.2 Areas to be considered
C.5 Actions
C.5.1 General
C.5.2 Action cycles
C.6 Global analysis
C.6.1 General
C.6.2 Flexibility
C.6.3 Boundary conditions
C.6.4 Boundary conditions for pipe systems with single
use compensators (SUC's)
C.7 Calculation of stresses
C.7.1 General
C.7.2 Simplified procedure
C.7.3 Cross section analyses, steel
C.7.4 Straight pipes
C.7.5 Bends
C.7.6 Tees
C.7.7 Other components
C.7.8 PUR foam and PE casing
C.8 Fatigue analysis
C.8.1 Fatigue strength data
C.8.2 Fatigue strength data, detailed design
C.8.3 Design fatigue lives
C.9 Further actions
Annex D (informative) - Calculation of heat losses
D.1 General
D.2 Heat loss per pipe pair
D.3 Insulance of the soil
D.4 Insulance of the insulation material
D.5 Insulance of the heat exchange between flow and return
pipe
Bibliography
Describes rules for design, calculation and installation for preinsulated bonded pipe systems for buried hot water distribution and transmission networks with pipe assemblies in accordance with EN 253, for continuous operation with hot water at various temperatures up to 120 degree C and occasionally with peak temperatures up to 140 degree C and maximum internal pressure 25 bar (overpressure).
Committee |
TC 107
|
DocumentType |
Draft
|
PublisherName |
Comite Europeen de Normalisation
|
Status |
Superseded
|
SupersededBy |
Standards | Relationship |
09/30186448 DC : 0 | Identical |
ISO 3834-1:2005 | Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements |
EN 444:1994 | Non-destructive testing - General principles for radiographic examination of metallic materials by X- and gamma-rays |
EN ISO 3834-3:2005 | Quality requirements for fusion welding of metallic materials - Part 3: Standard quality requirements (ISO 3834-3:2005) |
ENV 1991-3:1995/AC:1998 | EUROCODE 1 - BASIS OF DESIGN AND ACTIONS ON STRUCTURES - TRAFFIC LOADS ON BRIDGES |
EN ISO 3834-2:2005 | Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements (ISO 3834-2:2005) |
EN 488:2015 | District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene |
ISO 3834-4:2005 | Quality requirements for fusion welding of metallic materials Part 4: Elementary quality requirements |
EN ISO 3834-4:2005 | Quality requirements for fusion welding of metallic materials - Part 4: Elementary quality requirements (ISO 3834-4:2005) |
ISO/TR 15608:2017 | Welding — Guidelines for a metallic materials grouping system |
EN 1594:2013 | Gas infrastructure - Pipelines for maximum operating pressure over 16 bar - Functional requirements |
ISO 14731:2006 | Welding coordination Tasks and responsibilities |
EN 10216-2:2013 | Seamless steel tubes for pressure purposes - Technical delivery conditions - Part 2: Non-alloy and alloy steel tubes with specified elevated temperature properties |
EN 448:2015 | District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Fitting assemblies of steel service pipes, polyurethane thermal insulation and outer casing of polyethylene |
EN 473:2008 | Non-destructive testing - Qualification and certification of NDT personnel - General principles |
ISO 5817:2014 | Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections |
ISO 15614-1:2017 | Specification and qualification of welding procedures for metallic materials — Welding procedure test — Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys |
EN 13480-3:2017 | Metallic industrial piping - Part 3: Design and calculation |
ISO 15609-1:2004 | Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding |
ISO 3834-2:2005 | Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements |
EN 1289:1998/A2:2003 | NON-DESTRUCTIVE TESTING OF WELDS - PENETRANT TESTING OF WELDS - ACCEPTANCE LEVELS |
EN 489:2009 | District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Joint assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene |
EN ISO 14731:2006 | Welding coordination - Tasks and responsibilities (ISO 14731:2006) |
EN 10204:2004 | Metallic products - Types of inspection documents |
CEN/TR 1295-2:2005 | Structural design of buried pipelines under various conditions of loading - Part 2: Summary of nationally established methods of design |
EN ISO 15609-1:2004 | Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1:2004) |
EN ISO 3834-1:2005 | Quality requirements for fusion welding of metallic materials - Part 1: Criteria for the selection of the appropriate level of quality requirements (ISO 3834-1:2005) |
EN 1712:1997/A2:2004 | NON-DESTRUCTIVE TESTING OF WELDS - ULTRASONIC TESTING OF WELDED JOINTS - ACCEPTANCE LEVELS |
ISO 3419:1981 | Non-alloy and alloy steel butt-welding fittings |
EN 13018:2016 | Non-destructive testing - Visual testing - General principles |
ISO 9692-2:1998 | Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of steels |
EN 1291:1998/A2:2003 | NON-DESTRUCTIVE TESTING OF WELDS - MAGNETIC PARTICLE TESTING OF WELDS - ACCEPTANCE LEVELS |
ISO 15607:2003 | Specification and qualification of welding procedures for metallic materials General rules |
EN 571-1:1997 | Non destructive testing - Penetrant testing - Part 1: General principles |
EN 253:2009+A2:2015 | District heating pipes - Preinsulated bonded pipe systems for directly buried hot water networks - Pipe assembly of steel service pipe, polyurethane thermal insulation and outer casing of polyethylene |
EN 1418:1997 | Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials |
EN 970:1997 | Non-destructive examination of fusion welds - Visual examination |
EN 1290:1998/A2:2003 | NON-DESTRUCTIVE EXAMINATION OF WELDS - MAGNETIC PARTICLE EXAMINATION OF WELDS |
ISO 3834-3:2005 | Quality requirements for fusion welding of metallic materials Part 3: Standard quality requirements |
EN 25817 : 1992 | ARC WELDED JOINTS IN STEEL - GUIDANCE ON QUALITY LEVELS FOR IMPERFECTIONS |
EN 10253-2:2007 | Butt-welding pipe fittings - Part 2: Non alloy and ferritic alloy steels with specific inspection requirements |
EN ISO 15607:2003 | Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003) |
EN 287-1:2011 | Qualification test of welders - Fusion welding - Part 1: Steels |
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