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SAE AIR38B

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

Guide for the Design of Threaded Screw or Stud Type Electrical Equipment Terminations

Available format(s)

Hardcopy , PDF

Superseded date

09-06-2023

Superseded by

SAE AIR38C:2021

Language(s)

English

Published date

16-10-2015

€121.68
Excluding VAT

1. SCOPE
2. REFERENCES
3. GENERAL
4. SCREW AND STUD SIZE SELECTION
5. TERMINAL CONTACT AREA DESIGN
6. INSULATOR DESIGN
7. FASTENER HARDWARE
8. HARDWARE ARRANGEMENTS
9. SPECIAL TOOLS
10. NOTES

Sets up design recommendations that will provide a basis for safe and reliable connections to threaded screw- or stud-type electrical equipment terminations.

DocumentType
Standard
Pages
19
PublisherName
SAE International
Status
Superseded
SupersededBy
Supersedes

To establish design recommendations that will provide a basis for safe and reliable connections to threaded screw- or stud-type electrical equipment terminations. These recommendations are directed primarily, but not solely, to the aerospace and ground support equipment industries.Since individual design criteria may alter the details as outlined, it is therefore important that this Aerospace Information Report (AIR) not be considered mandatory, but be used only as a design guide.

SAE ARP 506 : 1968 HIGH TEMPERATURE INSULATED TERMINAL LUGS
SAE AS7928/7A TERMINAL LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, TERMINAL LUG, CRIMP STYLE, COPPER, UNINSULATED, RING TONGUE TYPE I, CLASS 1 FOR 175 °C TOTAL CONDUCTOR TEMPERATURE
NASM 35649 : 2002 NUT, PLAIN, HEXAGON, MACHINE SCREW UNC-2B
SAE AS7928/10A TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, TIN WHISKER (PERMANENT, TYPE II, CLASS 1) FOR 105 °C TOTAL CONDUCTOR TEMPERATURE
SAE AS7928/6B TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC (PERMANENT, TYPE II, CLASS 1) FOR 150 °C TOTAL CONDUCTOR TEMPERATURE
NASM 35650 : 2002 NUT, PLAIN, HEXAGON, UNF-2B
SAE AS 25036 : 2015 TERMINAL, LUG, CRIMP STYLE, COPPER, INSULATED, RING TONGUE, BELL-MOUTHED, TYPE 2, CLASS 1, (FOR 105 DEGREES C TOTAL CONDUCTOR TEMPERATURE)
SAE AS 7928/5 : 2016 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC (PERMANENT, TYPE 2, CLASS 1) FOR 105 DEGREES C TOTAL CONDUCTOR TEMPERATURE
NASM25027:2012 NUT, SELF-LOCKING, 250 DEGREES F, 450 DEGREES F, AND 800 DEGREES F
FF-N-836 Revision E:1994 Nut: Square, Hexagon, Cap, Slotted, Castle, Knurled, Welding and Single Ball Seat
MIL-HDBK-454 Revision B:2007 GENERAL GUIDELINES FOR ELECTRONIC EQUIPMENT
MIL-STD-889 Revision C:2016 DISSIMILAR METALS
NASM21042:1998 NUT, SELF-LOCKING, 450 DEGREES F, REDUCED HEXAGON, REDUCED HEIGHT, RING BASE, NON-CORROSION RESISTANT STEEL
SAE AS7928/5B TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC (PERMANENT, TYPE II, CLASS 1) FOR 105 °C TOTAL CONDUCTOR TEMPERATURE
SAE AS7928/11C TERMINAL, LUG, CRIMP STYLE, COPPER, UNINSULATED, RING TONGUE, TIN WHISKER RESISTANT, TYPE I, CLASS I, FOR 175 °C TOTAL CONDUCTOR TEMPERATURE
SAE AS 7928/10 : 2016 TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, SPLICE, ELECTRIC, TIN WHISKER (PERMANENT, TYPE 2, CLASS 1) FOR 105 DEGREES C TOTAL CONDUCTOR TEMPERATURE
SAE AS21004B TERMINAL, LUG, UNINSULATED, RECTANGULAR TONGUE, CRIMP STYLE, COPPER, TYPE I, CLASS 1 FOR 175 °C TOTAL CONDUCTOR TEMPERATURE
NASM21044:1998 NUT, SELF-LOCKING, HEXAGON, REGULAR HEIGHT, 250 DEGREES F, 125 KSI FTU AND 60 KSI FTU
SAE AS20659E TERMINAL, LUG, CRIMP STYLE, COPPER, UNINSULATED, RING TONGUE, TYPE I, CLASS 1, FOR 175 °C TOTAL CONDUCTOR TEMPERATURE
SAE AS50151C Connectors, Electrical, Circular Threaded, AN Type, General Specification For
SAE AS70991B Terminals: Lug and Splice, Crimp Style, Aluminum, For Aluminum Aircraft Wire
SAE AS7928B Terminals, Lug: Splices, Conductor: Crimp Style, Copper, General Specification For
SAE AS7928/1D TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER TERMINAL, LUG, CRIMP STYLE, COPPER, INSULATED, RING TONGUE, FOR THIN WALL WIRE, TYPE II CLASS 1 FOR 105 °C TOTAL CONDUCTOR TEMPERATURE
NASM 21045:2004 NUT, SELF-LOCKING, HEXAGON, REGULAR HEIGHT, 450 DEGREES F, 125 KSIFTU
SAE AS7928/13A TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER TERMINAL, LUG, INSULATED, TIN WHISKER RESISTANT, RING TONGUE, BELL-MOUTHED, TYPE II, CLASS 1 (FOR 105°C TOTAL CONDUCTOR TEMPERATURE)
SAE AS7928/2C TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, INSULATED, RECTANGULAR TONGUE, FOR THIN WALL WIRE, TYPE II, CLASS 1 FOR 105 °C TOTAL CONDUCTOR TEMPERATURE
SAE AS7928/12D TERMINAL, LUG, CRIMP STYLE, COPPER, INSULATED, RING TONGUE, BELL-MOUTHED, TIN WHISKER RESISTANT, TYPE II, CLASS 1, (FOR 105 °C TOTAL CONDUCTOR TEMPERATURE)
MIL-STD-7179 Revision A:2009 Finishes, Coatings, and Sealants, for the Protection of Aerospace Weapons Systems and Support Equipment
MIL-STD-108 Revision E:1966 DEFINITION OF AND BASIC REQUIREMENT FOR ENCLOSURE FOR ELECTRIC AND ELECTRONIC EQUIPMENT
SAE AS27212A TERMINAL BOARD ASSEMBLY, MOLDED-IN-STUD, ELECTRIC
SAE AS50881F Wiring Aerospace Vehicle
MIL-PRF-6106 Revision P:2014 Relays, Electromagnetic General Specification for
NASM25440:2012 WASHERS, FOR USE WITH AIRCRAFT ALUMINUM TERMINALS
SAE AS7928/8A TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER TERMINAL, LUG, CRIMP STYLE, COPPER, INSULATED, RING TONGUE, FOR THIN WALL WIRE, TIN WHISKER RESISTANT, TYPE II CLASS 1 FOR 105 °C TOTAL CONDUCTOR TEMPERATURE
FF-S-92 Revision C:2014 SCREW, MACHINE, SLOTTED, CROSS-RECESSED OR HEXAGON HEAD
A-A-59126 Revision B:2012 Terminals, Feedthru (Insulated) and Terminals, Stud (Insulated and Noninsulated)
SAE AS7928/9A TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, INSULATED, RECTANGULAR TONGUE, TIN WHISKER RESISTANT FOR THIN WALL WIRE, TYPE II, CLASS 1 FOR 105 °C TOTAL CONDUCTOR TEMPERATURE
MIL-STD-1285 Revision D:2004 MARKING OF ELECTRICAL AND ELECTRONIC PARTS
FED-STD-H28 Revision A:1994 Screw-Thread Standards for Federal Services
SAE AS 17143 : 2015 TERMINAL, LUG, CRIMP STYLE, COPPER, INSULATED, RECTANGULAR TONGUE, TYPE 2, CLASS 1 FOR 105 DEGREES C TOTAL CONDUCTOR TEMPERATURE
MIL-HDBK-1277 Base Document:1998 Splices, Chips, Terminals, Terminal Boards, Binding Posts, Electrical
NASM35338:2013 WASHER, LOCK-SPRING, HELICAL, REGULAR (MEDIUM) SERIES
SAE AIR1263 TIN PLATED SOLDERLESS TERMINAL LUGS AND SPLICES ON NICKEL COATED HIGH TEMPERATURE WIRE
NASM35275:2010 SCREW, MACHINE-DRILLED FILLISTER HEAD, SLOTTED, CORROSION-RESISTING STEEL, PASSIVATED, UNC-2A
MS25435 Revision A:1964 TERMINAL, LUG, CRIMP STYLE, STRAIGHT TYPE, FOR ALUMINUM AIRCRAFT WIRE CLASS 1
SAE AS7928/4B TERMINALS, LUG AND SPLICES, CONDUCTOR, CRIMP STYLE, COPPER TERMINAL, LUG, INSULATED, RING TONGUE, BELL-MOUTHED, TYPE II, CLASS 1 (FOR 150 °C TOTAL CONDUCTOR TEMPERATURE)
FF-S-85 Revision D:2005 Screw, Cap, Slotted and Hexagon Head
NASM6812:2012 FASTENERS, EXTERNALLY THREADED, ALLOY STEEL, CORROSION RESISTANT STEEL, ALUMINUM, 60,000 PSI TO 125,000 PSI

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