SAE AS22759C
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
View Superseded by
Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
Available format(s)
Hardcopy , PDF
Language(s)
English
Published date
27-10-2014
Publisher
Superseded date
03-06-2018
Superseded by
€156.00
Excluding VAT
1. SCOPE
2. APPLICABLE DOCUMENTS
3. REQUIREMENTS
4. QUALITY ASSURANCE PROVISIONS
5. TEST METHODS
6. PACKAGING
7. NOTES
8. ORDERING DATA
9. QUALIFICATION
10. SUPERSESSION INFORMATION
APPENDIX A - DETAIL WIRE SPECIFICATION TEMPLATE
(TO BE PUT ON SAE COMPONENT TEMPLATE)
Specifies fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification.
| DevelopmentNote |
Supersedes MIL W 22759 (E). (02/2005)
|
| DocumentType |
Standard
|
| Pages |
44
|
| PublisherName |
SAE International
|
| Status |
Superseded
|
| SupersededBy | |
| Supersedes |
AS22759 specification covers fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification. The fluoropolymer insulation may be polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVF2), ethylene-tetrafluoroethylene copolymer (ETFE), or other Fluoropolymer resin. The fluoropolymer may be used alone or in combination with other insulation materials. These abbreviations shall be used herein. When a wire is referenced herein, it means an insulated conductor (see 7.7).
| DSCC 04046 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 DEGREES C, 600 VOLT |
| DSCC 04039 : D | WIRE, ELECTRICAL, COMPOSITE, POLYAMIDE BRAID, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 DEGREES C, 600 VOLT |
| DSCC 04040 : C | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 DEGREES C, 600 VOLT |
| MIL-DTL-27072-88 Revision D:2006 | Cable, Special Purpose, Electrical, Multiconductor (2 Conductors) and Single Shielded |
| SAE AIR4165A | General Requirements for Powered Drive Units (PDUs) in Aircraft Cargo Systems |
| SAE AS12500 | Corrosion Prevention and Deterioration Control in Electronic Components and Assemblies |
| DSCC 04036 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, NICKEL COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 DEGREES C, 600 VOLT |
| SAE AS81714B | Terminal Junction System (TJS), Environment Resistant General Specification For |
| SAE AS50151C | Connectors, Electrical, Circular Threaded, AN Type, General Specification For |
| SAE AS95234A | Connectors, Electrical, Reverse Bayonet, General Specification for |
| MIL-DTL-28748 Revision D:2001 | Connector, Plug and Receptacle, Rectangular, Rack and Panel Solder Type and Crimp Type Contacts General Specification for |
| MIL STD 11991 : A | GENERAL STANDARD FOR PARTS, MATERIALS, AND PROCESSES |
| DSCC 04047 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, 30, 28, 26 AWG, 600 VOLT |
| SAE ARP4404C | Aircraft Electrical Installations |
| MIL-DTL-38999 Revision M:2015 | Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for |
| SAE AS81703A | Connectors, Electric, Circular, Miniature, Rack and Panel or Push-Pull Coupling, Environment Resisting |
| DSCC 04038 : D | WIRE, ELECTRICAL, COMPOSITE, POLYAMIDE BRAID, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 DEGREES C, 600 VOLT |
| SAE ARP4945A | Aerospace-Solenoid Valve, Hydraulic, Three Way, Two Position, Direct Acting |
| DSCC 04037 : C | WIRE, ELECTRICAL, COMPOSITE, POLYAMIDE BRAID, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 DEGREES C, 600 VOLT |
| SAE AS85028C | Connector, Electrical, Rectangular, Individual Contact Sealing, Polarized Center Jackscrew, General Specification For |
| MIL-HDBK-454 Revision B:2007 | General Guidelines for Electronic Equipment |
| MIL-DTL-5015 Revision H:2000 | Connectors, Electrical, Circular Threaded, AN Type, General Specification for (S/S by SAE-AS50151) |
| DSCC 04042 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 DEGREES C, 600 VOLT |
| SAE AS29600B | Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts Associated Hardware, General Specification For |
| MIL-DTL-26482 Revision H:2007 | Connectors, Electrical, Circular, Miniature, Quick Disconnect, Environment Resisting, Receptacles and Plugs, General Specification for |
| DSCC 04048 : C | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, 26, 20, 18, 16 AWG, 600 VOLT |
| DSCC 04041 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 DEGREES C, 600 VOLT |
| SAE AS58091A | Circuit Breakers, Trip-Free, Aircraft General Specification For |
| DSCC 04045 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 DEGREES C, 600 VOLT |
| DSCC 04043 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 DEGREES C, 600 VOLT |
| SAE AS39029D | Contacts, Electrical Connector, General Specification For |
| SAE ARP6229 | Fluoride Offgassing in Fluoropolymer Insulations |
| MIL-STD-981 Revision C:2010 | Design, Manufacturing and Quality Standards for Custom Electromagnetic Devices for Space Applications |
| NASA STD 5005 : 2013 | STANDARD FOR THE DESIGN AND FABRICATION OF GROUND SUPPORT EQUIPMENT |
| NASA STD 5005(INT) : 2007 | THE DESIGN AND FABRICATION OF GROUND SUPPORT EQUIPMENT |
| NASA KSC DE 512-SM : 2012 | FACILITY SYSTEMS, GROUND SUPPORT SYSTEMS, AND GROUND SUPPORT EQUIPMENT GENERAL DESIGN REQUIREMENTS |
| NASA JSC 08080-2 : 2015 | JSC DESIGN AND PROCEDURAL STANDARDS |
| NASA STD 6016 : 2016 | STANDARD MATERIALS AND PROCESSES REQUIREMENTS FOR SPACECRAFT |
| NASA MSFC STD 3012 : 2012 | ELECTRICAL, ELECTRONIC, AND ELECTROMECHANICAL (EEE) PARTS MANAGEMENT AND CONTROL REQUIREMENTS FOR MSFC SPACE FLIGHT HARDWARE |
| DSCC 04034 : C | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, COPPER CONDUCTOR, TIN COATED, 150 DEGREES C, 600 VOLT |
| MIL-DTL-27599 Revision E:2016 | Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect, Environment Resistant, Solder Contacts, General Specification for |
| MIL-DTL-26500 Revision G:2011 | Connectors, General Purpose, Electrical, Miniature, Circular, Environment Resisting or Hermetically Sealed, General Specification for |
| SAE AS5419 | Cable, Thermocouple Extension, Shielded and Unshielded |
| SAE ARP1070D | Design and Testing of Antiskid Brake Control Systems for Total Aircraft Compatibility |
| SAE AS50881F | Wiring Aerospace Vehicle |
| DSCC 04044 : D | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH WEIGHT, NORMAL WEIGHT, NICKEL COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 DEGREES C, 600 VOLT |
| MIL-DTL-27072-89 Revision D:2006 | Cable, Special Purpose, Electrical, Multiconductor (3 Conductors) and Single Shielded |
| MIL-HDBK-525 Base Document:2013 | Electrical Wiring Interconnect System (EWIS) Integrity Program |
| NASA JSC 29353 : 2014 | FLAMMABILITY CONFIGURATION ANALYSIS FOR SPACECRAFT APPLICATIONS |
| MIL-DTL-27072-94 Revision D:2006 | Cable, Special Purpose, Electrical, Single Conductor, Single Shielded |
| DSCC 04037 D : 2019 | WIRE, ELECTRICAL, COMPOSITE, POLYAMIDE BRAID, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 DEGREES C, 600 VOLT |
| SAE AS81824D | Splice, Electric, Crimp, Copper, Environment Resistant |
| DSCC 04035 : A13032009 | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 DEGREES C, 600 VOLT |
| SAE AS95234 | Connectors, Electrical, Reverse Bayonet, General Specification For |
| DSCC 04035F : 2021 | WIRE, ELECTRICAL, COMPOSITE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 C, 600 VOLT |
| SAE AS6324 | Verification of New Conductor Alloys for AS29606 Conductors Qualification |
| SAE AS4373E | Test Methods for Insulated Electric Wire |
| ASTM D 1153 : 2012 : REDLINE | Standard Specification for Methyl Isobutyl Ketone |
| SAE AS9003A | Inspection and Test Quality Systems Requirements for Aviation, Space, and Defense Organizations |
| SAE AS22759/88C | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 °C, 600 VOLT, ROHS |
| SAE AMS1424M | Deicing/Anti-Icing Fluid, Aircraft SAE Type 1 |
| MIL-STD-129 Revision R:2014 | Military Marking for Shipment and Storage |
| MIL-DTL-12000 Revision K:2012 | Cable, Cord, and Wire, Electric, Packaging of |
| MIL-DTL-5624 Revision W:2016 | Turbine Fuel, Aviation, Grades JP-5 (NATO F-44) |
| SAE AS22759/47A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, 80 MICROINCH SILVER-COATED HIGH-STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/185A | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, TIN-COATED COPPER CONDUCTOR, 150 °C, 600 VOLTS ROHS |
| SAE AS5768/2B | TOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP, ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 30 |
| SAE AS22759/84C | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 °C, 600 VOLT, ROHS |
| SAE AS4461C | Assembly and Soldering Criteria for High Quality/High Reliability Soldering Wire and Cable Termination in Aerospace Vehicles |
| SAE AS22759/186A | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER-COATED COPPER CONDUCTOR, 200 °C, 600 VOLTS ROHS |
| MIL-PRF-7808 Revision L:1997 | Lubricating Oil, Aircraft Turbine Engine, Synthetic Base |
| ANSI/NCSL Z540 3 : 2006(R2013) | REQUIREMENTS FOR THE CALIBRATION OF MEASURING AND TEST EQUIPMENT |
| MIL-PRF-5606 Revision H:2002 | Hydraulic Fluid, Petroleum Base; Aircraft, Missile, and Ordnance |
| ASTM D 2116 : 2016 : REDLINE | Standard Specification for FEP Resin Molding and Extrusion Materials |
| ASTM D 3159 : 2015 : REDLINE | Standard Specification for Modified ETFE Fluoropolymer Molding and Extrusion Materials |
| ASTM D 3032 : 2016 : REDLINE | Standard Test Methods for Hookup Wire Insulation |
| SAE AS22759/86C | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 °C, 600 VOLT, ROHS |
| MIL-PRF-87937 Revision D:2001 | Cleaning Compound, Aerospace Equipment |
| MIL-PRF-87252 Revision D:2015 | Coolant Fluid, Hydrolytically Stable, Dielectric |
| SAE AS22759/187A | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL-COATED COPPER CONDUCTOR, 260 °C, 600 VOLTS ROHS |
| ASTM D 792 : 2013 : REDLINE | Standard Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement |
| SAE AS22759/53A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/29A | WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, NICKEL-COATED COPPER CONDUCTOR, 600-VOLT, ROHS |
| SAE AS22759/54A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, SILVER-COATED COPPER, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/85C | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 °C, 600 VOLT, ROHS |
| SAE AS22759/52A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, SILVER-COATED COPPER, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/28A | WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, SILVER-COATED COPPER CONDUCTOR, 600-VOLT, ROHS |
| MIL-PRF-23699 Revision G:2014 | Lubricating Oil, Aircraft Turbine Engine, Synthetic Base, NATO Code Numbers: O-152, O-154, O-156, and O-167 |
| SAE AS29606 | Wire, Electrical, Stranded, Uninsulated Copper, Copper Alloy, or Aluminum, or Thermocouple Extension, General Specification For |
| SAE AS22759/83C | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/51A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/48A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, 80 MICROINCH SILVER-COATED COPPER, 200 °C, 600 VOLT, ROHS |
| SAE AS22759/184A | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL-COATED COPPER CONDUCTOR, 260 °C, 600 VOLTS ROHS |
| MIL-DTL-83133 Revision J:2015 | Turbine Fuel, Aviation, Kerosene Type, JP-8 (NATO F-34) and NATO F-35 |
| SAE AS22759/87C | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 °C, 600 VOLT ROHS |
| SAE AS22759/30A | WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS |
| SAE AS50881F | Wiring Aerospace Vehicle |
| SAE AS1241D | Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft |
| SAE AS22759/10A | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, NICKEL-COATED COPPER CONDUCTOR, 1,000 VOLT, ROHS |
| SAE AS22759/31A | WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, NICKEL-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS |
| MIL-STD-202 Revision H:2015 | Electronic and Electrical Component Parts |
| SAE AS22759/183A | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER-COATED COPPER CONDUCTOR, 200 °C, 600 VOLTS ROHS |
| SAE AS5768/1D | TOOL, STRIPPER, MANUALLY ACTUATED, ELECTRICAL INSULATION, ROUND WIRE, SIZE 10 TO 30 |
| MIL-STD-104 Revision C:1986 | Limit for Electrical Insulation Color |
| A-A-59921 Base Document:2013 | Cleaning Compounds, Aircraft Surface |
| ASTM D 471 : 2016-02 | TEST METHOD FOR RUBBER PROPERTY - EFFECT OF LIQUIDS |
| SD 6 : 20140201 | PROVISIONS GOVERNING QUALIFICATION: QUALIFIED PRODUCTS LIST AND QUALIFIED MANUFACTURERS LISTS |
| MIL-STD-681 Revision F:2012 | Identification Coding and Application of Hookup and Lead Wire |
| SAE ARP9013 | Statistical Product Acceptance Requirements |
| SAE AS22759/188A | WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER-COATED COPPER CONDUCTOR, 200 °C, 600 VOLTS ROHS |
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