SAE AS6116A
Current
The latest, up-to-date edition.
Aluminum Fittings, Axially Swaged Tube with Flareless Separable, Fluid System Up to 1500 psi (10340 kPa) Maximum, Specification for
Hardcopy , PDF
English
17-10-2016
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1. SCOPE
2. APPLICABLE DOCUMENTS
3. TECHNICAL REQUIREMENTS
4. QUALITY ASSURANCE PROVISIONS
5. PREPARATION FOR DELIVERY
6. NOTES
Sets up the requirements for externally swaged aluminum tube fittings on aluminum tubing with flareless separable fitting ends for use in hydraulic supply and return aerospace fluid systems including pneumatic, coolants, and fire extinguishers up to a maximum operating pressure of 1500 psig (10340 kPa) and a maximum operating temperature range of -65 to +225 degrees F (-54 to +107 degrees C).
| DocumentType |
Standard
|
| Pages |
39
|
| PublisherName |
SAE International
|
| Status |
Current
|
| Supersedes |
This SAE Aerospace Standard (AS) establishes the requirements for externally swaged aluminum tube fittings on aluminum tubing with flareless separable fitting ends for use in hydraulic supply and return aerospace fluid systems including pneumatic, coolants, and fire extinguishers up to a maximum operating pressure of 1500 psig (10340 kPa) and a maximum operating temperature range of -65 to +225 °F (-54 to +107 °C).This specification covers a common aluminum fitting that may be used for a range of operating pressures up to 1500 psi with different tubing materials and tubing wall thicknesses, and is assembled with the same tooling in accordance with AS6124. Table 12 shows applicable aerospace fitting part number standard and tubing materials and operating pressures.
| SAE AMSQQA225/9A | Aluminum Alloy 7075, Bar, Rod, Wire, and Special Shapes; Rolled, Drawn, or Cold Finished |
| SAE AS6194 | FITTING ASSEMBLY, TEE, AXIALLY SWAGED, FEMALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6115A | FITTING ASSEMBLY, STRAIGHT, MALE FLARELESS, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| MIL-DTL-5624 Revision W:2016 | TURBINE FUEL, AVIATION, GRADES JP-4 AND JP-5 |
| SAE AS5863 | FITTING END, 24° CONE, FLARELESS, FLUID CONNECTION, DESIGN STANDARD |
| SAE AS603B | Impulse Testing of Hydraulic Hose, Tubing, and Fitting Assemblies |
| SAE AS6458A | FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO FEMALE FLARELESS ON THE RUN, FEMALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6457A | FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO MALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| MIL-PRF-5606 Revision H:2002 | HYDRAULIC FLUID, PETROLEUM BASE; AIRCRAFT, MISSILE, AND ORDNANCE |
| SAE AS85449/2 | CLAMP ASSEMBLY, SADDLE TYPE, CUSHIONED, PHOSPHATE ESTER FLUID RESISTANT |
| SAE AS6323 | FITTING ASSEMBLY, EXTENDED UNION, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| SAE AMS4081J | Aluminum Alloy Tubing, Hydraulic, Seamless, Drawn, Round 1.0Mg - 0.60Si - 0.28Cu - 0.20Cr (6061-T4) Solution Heat Treated and Naturally Aged |
| MIL-HDBK-831 Revision A:2013 | PREPARATION OF TEST REPORTS |
| SAE ARP1185B | Flexure Testing of Hydraulic Tubing Joints and Fittings |
| SAE AS6195 | FITTING ASSEMBLY, TEE, MALE FLARELESS, BULKHEAD FLARELSS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6118B | FITTING ASSEMBLY, STRAIGHT, FEMALE FLARELESS, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| MIL-PRF-23377 Revision K:2012 | PRIMER COATINGS: EPOXY, HIGH-SOLIDS |
| SAE AS6123A | FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| ASME B46.1 : 2009 | SURFACE TEXTURE (SURFACE ROUGHNESS, WAVINESS, AND LAY) |
| SAE AS6158 | FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, FEMALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6193 | FITTING ASSEMBLY, ELBOW, 45°, AXIALLY SWAGED, FEMALE FLARELESS, HYDRAULIC, UP TO 1500 PSI |
| MIL-PRF-87257 Revision C:2017 | HYDRAULIC FLUID, FIRE RESISTANT, LOW TEMPERATURE, SYNTHETIC HYDROCARBON BASE, AIRCRAFT AND MISSILE |
| SAE AS7003D | Nadcap Program Requirements |
| MIL-DTL-5541 Revision F:2006 | Chemical Conversion Coatings on Aluminum and Aluminum Alloys |
| SAE AS7112 | NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM REQUIREMENTS FOR FLUID SYSTEM COMPONENTS |
| SAE AS6445A | FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, BULKHEAD FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| SAE AMS4071N | Aluminum Alloy, Drawn, Round, Seamless Hydraulic Tubing 2.5Mg – 0.25Cr (5052-O) Annealed |
| SAE AS6121C | FITTING ASSEMBLY, TEE, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6124 | Aluminum Axially Swaged Fittings, Installation and Inspection Procedure |
| SAE AS1376D | ALTERNATE DIMENSIONS, CENTER BODY SECTION, SHAPE FLUID FITTING, DESIGN STANDARD |
| SAE AS6446 | FITTING ASSEMBLY, TEE, AXIALLY SWAGED ON THE RUN, INTERNAL PORT END ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| MIL A 8625 : F | ANODIC COATINGS FOR ALUMINUM AND ALUMINUM ALLOYS |
| SAE AS6159A | FITTING ASSEMBLY, TEE, AXIALLY SWAGED TO FEMALE FLARELESS ON THE RUN, MALE FLARELESS ON THE SIDE, HYDRAULIC, UP TO 1500 PSI |
| MIL-DTL-83133 Revision J:2015 | TURBINE FUEL, AVIATION, KEROSENE TYPE, JP-8 (NATO F-34), NATO F-35, AND JP-8+100 (NATO F-37) |
| SAE AS6117A | FITTING ASSEMBLY, UNION, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6192 | FITTING ASSEMBLY, ELBOW, 90°, AXIALLY SWAGED, FEMALE FLARELESS, HYDRAULIC, UP TO 1500 PSI |
| SAE AS6122 | FITTING ASSEMBLY, STRAIGHT, BULKHEAD, FLARELESS, AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| SAE ARP5416A | Aircraft Lightning Test Methods |
| SAE AS1241D | Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft |
| SAE AMS2700E | Passivation of Corrosion Resistant Steels |
| MIL-PRF-83282 Revision D:1997 | HYDRAULIC FLUID, FIRE RESISTANT, SYNTHETIC HYDROCARBON BASE, METRIC, NATO CODE NUMBER H-537 |
| ISO 7137:1995 | Aircraft — Environmental conditions and test procedures for airborne equipment |
| SAE AMS4083L | Aluminum Alloy Tubing, Hydraulic, Seamless, Drawn, Round 1.0Mg - 0.60Si - 0.28Cu - 0.20Cr (6061-T6) Solution and Precipitation Heat Treated |
| SAE AMS QQ A 225/8 : 1998 | ALUMINUM ALLOY 6061, BAR, ROD, WIRE, AND SPECIAL SHAPES; ROLLED, DRAWN, OR COLD FINISHED |
| ASTM E 8 : 2004 | Standard Test Methods for Tension Testing of Metallic Materials |
| SAE AMS2477A | Conversion Coating for Aluminum Alloys Low Electrical Resistance Coating |
| SAE AS33514C | FITTING END, STANDARD DIMENSIONS FOR FLARELESS TUBE CONNECTION AND GASKET SEAL |
| SAE AS6119 | FITTING ASSEMBLY, ELBOW, 90° AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
| MIL-PRF-16173 Revision E:1993 | CORROSION PREVENTATIVE COMPOUND, SOLVENT CUTBACK, COLD-APPLICATION |
| SAE AMSQQA225/6A | Aluminum Alloy, 2024, Bar, Rod, and Wire; Rolled, Drawn, or Cold Finished |
| SAE AS85449/3 | CLAMP ASSEMBLY, SADDLE TYPE, CUSHIONED, HIGH TEMPERATURE |
| SAE AMS4070N | Aluminum Alloy, Drawn, Round Seamless Tubing 2.5Mg - 0.25Cr (5052-O) Annealed |
| SAE ARP4784A | Definitions and Limits, Metal Material Defects and Surface and Edge Features, Fluid Couplings, Fittings and Hose Ends |
| SAE AS478N | Identification Marking Methods |
| SAE ARP5412B | Aircraft Lightning Environment and Related Test Waveforms |
| SAE AS6120 | FITTING ASSEMBLY, ELBOW, 45° AXIALLY SWAGED, HYDRAULIC, UP TO 1500 PSI |
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