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  • ANSI/ASSE Z244.1 : 2016

    Current The latest, up-to-date edition.

    THE CONTROL OF HAZARDOUS ENERGY LOCKOUT, TAGOUT AND ALTERNATIVE METHODS

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  01-01-2016

    Publisher:  American Society of Safety Engineers

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    Table of Contents - (Show below) - (Hide below)

    Introduction<br>1. Scope and Purpose<br>2. References<br>3. Definitions<br>4. Responsibilities<br>5. Design of Machinery/Equipment for the Control <br>&nbsp;&nbsp;&nbsp;of Hazardous Energy<br>6. Hazardous Energy Control Program<br>7. Control of Hazardous Energy<br>8. Alternative Methods of Hazardous Energy Control<br>Annexes<br>Annex A - The Risk Assessment Process<br>Annex B - Remote Lockout System<br>Annex C - Sample Lockout or Tagout Program and Policy<br>Annex D - Sample of a Lockout or Tagout Application <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Inspection Form<br>Annex E - Sample Management of Change Form<br>Annex F - General Lockout or Tagout Procedure<br>Annex G - Sample of a Hazardous Energy Control Procedure<br>Annex H - Samples of a Lockout or Tagout Placard<br>Annex I - Lockout Tagout Permit<br>Annex J - Group Lockout Guidance<br>Annex K - Group Lockout or Tagout<br>Annex L-1 - Sample Alternative Methods <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Practicability/Justification Evaluation<br>Annex L-2 - Sample Alternative Method (Lockout) - Risk<br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Assessment<br>Annex M - Alternative Risk Reduction Measures in the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Packaging Machinery Industry<br>Annex N - Alternative Risk Reduction Measures in the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Pharmaceutical Industry<br>Annex O - Alternative Risk Reduction Measures for the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Plastics Industry<br>Annex P - Alternative Risk Reduction Measures for the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Printing Industry<br>Annex Q - Alternative Risk Reduction Measure for Robotic <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Applications<br>Annex R - Alternative Risk Reduction Measures in the Steel <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Making Industry<br>Annex S - Application of this Standard to the Semiconductor <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Industry<br>Annex T - Alternative Risk Reduction Measures involving Trapped <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Key Interlock Systems<br>Annex U - Description of Risk Reduction Measures<br>Annex V - Control System Example Methodologies<br>Annex W - Alternative Risk Reduction Measures for Freeze <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Plug Applications<br>Bibliography

    Abstract - (Show below) - (Hide below)

    Specifies requirements for the control of hazardous energy associated with machines, equipment, or processes that could cause injury to personnel.

    General Product Information - (Show below) - (Hide below)

    Committee Z244
    Document Type Standard
    Publisher American Society of Safety Engineers
    Status Current
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    IEEE 902-1998 IEEE Guide for Maintenance, Operation, and Safety of Industrial and Commercial Power Systems (Yellow Book)
    BS ISO 12643-3:2010 Graphic technology. Safety requirements for graphic technology equipment and systems Binding and finishing equipment and systems
    ANSI B11.21 : 2006 SAFETY REQUIREMENTS FOR MACHINE TOOLS USING A LASERS FOR PROCESSING MATERIALS
    ANSI B11.3 : 2012 SAFETY REQUIREMENTS FOR POWER PRESS BRAKES
    ANSI B11.12 : 2005 : R2010 SAFETY REQUIREMENTS FOR ROLL-FORMING AND ROLL-BENDING MACHINES
    IEEE 3007.3-2012 IEEE Recommended Practice for Electrical Safety in Industrial and Commercial Power Systems
    ANSI B11.20 : 2004 : R2009 SAFETY REQUIREMENTS FOR INTEGRATED MANUFACTURING SYSTEMS
    CSA Z460 : 2013 CONTROL OF HAZARDOUS ENERGY - LOCKOUT AND OTHER METHODS
    ANSI B11 TR1 : 2004 ERGONOMIC GUIDELINES FOR THE DESIGN, INSTALLATION AND USE OF MACHINE TOOLS
    ANSI B11.18 : 2006 SAFETY REQUIREMENTS FOR MACHINES PROCESSING OR SLITTING COILED OR NON-COILED METAL
    UFC 3-440-01 : V20020614 UNIFIED FACILITIES CRITERIA - FACILITY-SCALE RENEWABLEENERGY SYSTEMS
    ANSI O2.1 : 1983 SAWMILLS - SAFETY REQUIREMENTS FOR
    API 2217A REDLINE : 2009 GUIDELINES FOR SAFE WORK IN INERT CONFINED SPACES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
    ASTM F 2039 : 2000 Standard Guide for the Basic Elements of a Shipboard Occupational Health and Safety Program
    ANSI B11.20 : 2004 SAFETY REQUIREMENTS FOR INTEGRATED MANUFACTURING SYSTEMS
    09/30201364 DC : 0 BS ISO 12643-3 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT AND SYSTEMS
    RIA ISO 10218-1 : 2007 ROBOTS FOR INDUSTRIAL ENVIRONMENT - SAFETY REQUIREMENTS - PART 1: ROBOT
    04/30110212 DC : DRAFT MAR 2004 ISO 12648 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR PRINTING PRESS SYSTEMS
    ANSI/ASSP A10.9-2013(R2018) SAFETY REQUIREMENTS FOR CONCRETE AND MASONRY WORK - AMERICAN NATIONAL STANDARD FOR CONSTRUCTION AND DEMOLITION OPERATIONS
    ANSI/ASSE Z117.1 : 2009 SAFETY REQUIREMENTS FOR ENTERING CONFINED SPACES
    ANSI B11.0 : 2015 SAFETY OF MACHINERY - GENERAL REQUIREMENTS AND RISK ASSESSMENT
    ANSI B11.2 : 2013 SAFETY REQUIREMENTS FOR HYDRAULIC AND PNEUMATIC POWER PRESSES
    ISO 12649:2004 Graphic technology Safety requirements for binding and finishing systems and equipment
    ANSI B11.17 : 2004 : R2015 SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES
    ANSI B11.17 : 2004 : R2009 SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES
    ANSI B11.23 : 2002 : R2012 SAFETY REQUIREMENTS FOR MACHINING CENTERS AND AUTOMATIC, NUMERICALLY CONTROLLED MILLING, DRILLING AND BORING MACHINES
    ANSI B11.1 : 2009 SAFETY REQUIREMENTS FOR MECHANICAL POWER PRESSES
    ANSI B11.10 : 2003 : R2009 SAFETY REQUIREMENTS FOR METAL SAWING MACHINES
    ANSI B11.24 : 2002 : R2012 SAFETY REQUIREMENTS FOR TRANSFER MACHINES
    ANSI B11.24 : 2002 : R2007 SAFETY REQUIREMENTS FOR TRANSFER MACHINES
    ANSI B11.23 : 2002 : R2007 SAFETY REQUIREMENTS FOR MACHINING CENTERS AND AUTOMATIC, NUMERICALLY CONTROLLED MILLING, DRILLING AND BORING MACHINES
    ANSI B11.10 : 2003 : R2015 SAFETY REQUIREMENTS FOR METAL SAWING MACHINES
    ANSI B11.22 : 2002 : R2012 SAFETY REQUIREMENTS FOR TURNING CENTERS AND AUTOMATIC, NUMERICALLY CONTROLLED TURNING MACHINES
    ANSI B11.18 : 2006 : R2012 SAFETY REQUIREMENTS FOR MACHINES PROCESSING OR SLITTING COILED OR NON-COILED METAL
    ANSI B11.22 : 2002 : R2007 SAFETY REQUIREMENTS FOR TURNING CENTERS AND AUTOMATIC, NUMERICALLY CONTROLLED TURNING MACHINES
    ASME B30.17 : 2015 Cranes and Monorails (With Underhung Trolley or Bridge)
    ASME B30.2 : 2016 OVERHEAD AND GANTRY CRANES (TOP RUNNING BRIDGE, SINGLE OR MULTIPLE GIRDER, TOP RUNNING TROLLEY HOIST) - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
    API RP 2207 : 2017 PREPARING TANK BOTTOMS FOR HOT WORK
    ANSI/SPI B151.31:2014 PLASTICS MACHINERY - SAFETY REQUIREMENTS FOR THE MANUFACTURE AND USE OF BLOW MOLDING MACHINES
    API 2221 : 2011 CONTRACTOR AND OWNER SAFETY PROGRAM IMPLEMENTATION
    06/30157246 DC : 0 BS ISO 12643-3 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT
    API 2009 : 2002 : R2007 SAFE WELDING, CUTTING, AND HOT WORK PRACTICES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
    ANSI Z245.1 : 2017 MOBILE WASTES AND RECYCLABLE MATERIALS COLLECTION, TRANSPORTATION, AND COMPACTION EQUIPMENT
    BS ISO 12648:2006 Graphic technology. Safety requirements for printing press systems
    RIA R15.05 2 : 1992(R1999) INDUSTRIAL ROBOTS AND ROBOT SYSTEMS - PATH-RELATED AND DYNAMIC PERFORMANCE CHARACTERISTICS - EVALUATION
    ASTM F 2039 : 2000 : R2006 Standard Guide for Basic Elements of Shipboard Occupational Health and Safety Program
    AWS C5.7 : 2000 RECOMMENDED PRACTICES FOR ELECTROGAS WELDING
    NFPA 350 : 2016 SAFE CONFINED SPACE ENTRY AND WORK
    ANSI/ASSE Z590.3 : 2011 PREVENTION THROUGH DESIGN GUIDELINES FOR ADDRESSING OCCUPATIONAL HAZARDS AND RISKS IN DESIGN AND REDESIGN PROCESSES
    ANSI Z117.1 REDLINE : 2009 COMPARISON DOCUMENT OF ANSI/ASSE Z117.1 AMERICAN NATIONAL STANDARD - SAFETY REQUIREMENTS FOR CONFINED SPACES (FOR VERSIONS 1995, 2003 AND 2009)
    ISO 12643-1:2009 Graphic technology — Safety requirements for graphic technology equipment and systems — Part 1: General requirements
    NASA STD 8719.24 : 2011 NASA EXPENDABLE LAUNCH VEHICLE PAYLOAD SAFETY REQUIREMENTS
    ANSI B11.25 : 2015 SAFETY REQUIREMENTS FOR LARGE MACHINES
    ANSI B11.7 : 1995 COLD HEADERS AND COLD FORMERS - SAFETY REQUIREMENTS FOR CONSTRUCTION, CARE, AND USE
    ANSI B11.9:2010 SAFETY REQUIREMENTS FOR GRINDING MACHINES
    08/30190505 DC : 0 BS ISO 12643-1 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 1: GENERAL REQUIREMENTS
    RIA TR R15.106 : 2006 TECHNICAL REPORT FOR INDUSTRIAL ROBOTS AND ROBOT SYSTEMS-SAFETY REQUIREMENTS TEACHING MULTIPLE ROBOTS
    ANSI B11.9 : 2010(R2015) SAFETY REQUIREMENTS FOR GRINDING MACHINES
    BS ISO 12643-1:2009 Graphic technology. Safety requirements for graphic technology equipment and systems General requirements
    ANSI B11.13 : 1992 MACHINE TOOLS - SINGLE AND MULTIPLE SPINDLE, AUTOMATIC SCREW/BAR AND CHUCKING MACHINES - SAFETY REQUIREMENTS FOR CONSTRUCTION, CARE AND USE
    14/30279065 DC : 0 BS EN ISO 12643-3 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT AND SYSTEMS
    API 2009 : 2002 SAFE WELDING, CUTTING, AND HOT WORK PRACTICES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
    ANSI B11.12 : 2005 : R2015 SAFETY REQUIREMENTS FOR ROLL-FORMING AND ROLL-BENDING MACHINES
    API 2220 : 2011 CONTRACTOR SAFETY PERFORMANCE PROCESS
    ISO 12648:2006 Graphic technology Safety requirements for printing press systems
    ANSI/ASSP A10.9:2013 SAFETY REQUIREMENTS FOR CONCRETE AND MASONRY WORK - AMERICAN NATIONAL STANDARD FOR CONSTRUCTION AND DEMOLITION OPERATIONS
    ANSI A10.24 : 2014 ROOFING - SAFETY REQUIREMENTS FOR LOW-SLOPED ROOFS
    ANSI/ASSE Z117.1 : 2009 SAFETY REQUIREMENTS FOR ENTERING CONFINED SPACES
    ASTM E 2706 : 2018 Standard Practice for Equipment Technology and Operations for Mobile and Plant-Based Secure Destruction Safety Requirements
    ISO 12643-3:2010 Graphic technology — Safety requirements for graphic technology equipment and systems — Part 3: Binding and finishing equipment and systems
    IEEE 242-2001 IEEE Recommended Practice for Protection and Coordination of Industrial and Commercial Power Systems (IEEE Buff Book)
    ANSI B93.114M : 1987 PNEUMATIC FLUID POWER - SYSTEMS STANDARD FOR INDUSTRIAL MACHINERY
    API 2217A : 2009 SAFE WORK IN INERT CONFINED SPACES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
    API 2220 CHINESE : 2011 CONTRACTOR SAFETY PERFORMANCE PROCESS
    ANSI Z117.1 REDLINE : 2009 COMPARISON DOCUMENT OF ANSI/ASSE Z117.1 AMERICAN NATIONAL STANDARD - SAFETY REQUIREMENTS FOR CONFINED SPACES (FOR VERSIONS 1995, 2003 AND 2009)
    BS ISO 12649:2004 Graphic technology. Safety requirements for binding and finishing systems and equipment
    ANSI B11.20 : 2004 : R2015 SAFETY REQUIREMENTS FOR INTEGRATED MANUFACTURING SYSTEMS
    ANSI B11.21 : 2006 : R2012 SAFETY REQUIREMENTS FOR MACHINE TOOLS USING A LASERS FOR PROCESSING MATERIALS
    ASTM F 2039 : 2000 : R2012 Standard Guide for Basic Elements of Shipboard Occupational Health and Safety Program
    ANSI A10.44 : 2014 CONTROL OF ENERGY SOURCES (LOCKOUT/TAGOUT) FOR CONSTRUCTION AND DEMOLITION OPERATIONS
    API 2001 : 2012 FIRE PROTECTION IN REFINERIES
    ANSI B11.4 : 2003 SAFETY REQUIREMENTS FOR SHEARS
    ASME B30.7 : 2016 Base-Mounted Drum Hoists (B30.7 - 2006)
    ASME B30.11 : 2010 MONORAILS AND UNDERHUNG CRANES - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
    ASME B30.28 : 2015 BALANCE LIFTING UNITS - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
    ASME B30.18 : 2016 STACKER CRANES (TOP OR UNDER RUNNING BRIDGE, MULTIPLE GIRDER WITH TOP OR UNDER RUNNING TROLLEY HOIST) - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
    ASME B30.19 : 2016 CABLEWAYS - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
    ASME B30.27 : 2014 MATERIAL PLACEMENT SYSTEMS - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 14119:2013 Safety of machinery Interlocking devices associated with guards Principles for design and selection
    CFR 29(PTS1900-1910) : 0 LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR
    ANSI B65.1 : 2011 GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 1: GENERAL REQUIREMENTS
    ANSI Z21.22 : 2015 RELIEF VALVES FOR HOT WATER SUPPLY SYSTEMS
    NFPA 79 : 2015 ELECTRICAL STANDARD FOR INDUSTRIAL MACHINERY
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    SPI B151.1 : 2007 PLASTICS MACHINERY - SAFETY REQUIREMENTS FOR INJECTION MOLDING MACHINES
    ISO 14118:2000 Safety of machinery Prevention of unexpected start-up
    ANSI B11 TR3 : 2000 RISK ASSESSMENT AND RISK REDUCTION - A GUIDE TO ESTIMATE, EVALUATE AND REDUCE RISKS ASSOCIATED WITH MACHINE TOOLS
    ANSI B65.2 : 2011 GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 2: PREPRESS AND PRESS EQUIPMENT AND SYSTEMS
    ANSI B11.19 : 2010 PERFORMANCE CRITERIA FOR SAFEGUARDING
    ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
    ISO/TR 14121-2:2012 Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods
    ANSI/SPI B151.31:2014 PLASTICS MACHINERY - SAFETY REQUIREMENTS FOR THE MANUFACTURE AND USE OF BLOW MOLDING MACHINES
    RIA R15.06 : 1999 INDUSTRIAL ROBOTS AND ROBOT SYSTEMS - SAFETY REQUIREMENTS
    MIL-STD-882 Revision E:2012 System Safety
    ANSI Z241.1 : 1989 SAND PREPARATION, MOLDING, AND COREMAKING IN THE SAND FOUNDRY INDUSTRY SAFETY REQUIREMENTS FOR,
    NFPA 70E : 2018 ELECTRICAL SAFETY IN THE WORKPLACE
    ANSI B11.0 : 2015 SAFETY OF MACHINERY - GENERAL REQUIREMENTS AND RISK ASSESSMENT
    ANSI B65.3 : 2011 GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT AND SYSTEMS
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
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