AEP-59 : 2009

CHAPTER 1 - INTRODUCTION
CHAPTER 2 - SCOPE
CHAPTER 3 - NORMATIVE REFERENCES
CHAPTER 4 - DEFINITIONS
   4.1 Technical Authority (TA)
   4.2 Designated Government Representative (DGR)
   4.3 Contractor (CTR)
   4.4 Quality Control Plan (QCP)
   4.5 Process Control Procedure (PCP)
   4.6 Personnel Qualification/Certification
   4.7 Coating Inspector
CHAPTER 5 - SAFETY
CHAPTER 6 - PERSONNEL REQUIREMENTS
   6.1 Blasters' and Painters' Qualifications and
        Responsibilities
   6.2 Coating Inspector Qualifications
   6.3 Coating Inspector Responsibilities
   6.4 In-Process Inspections
   6.5 Deviations
   6.6 Oversight
   6.7 CHECKPOINT Develop and Submit QCP
CHAPTER 7 - REFERENCE AREAS
CHAPTER 8 - RECORD KEEPING
   8.1 Record Keeping During Surface Preparation and Paint
        Application
   8.2 Updated PCP
   8.3 Completion of Process
   8.4 Review of Records for Final Coating Evaluation
CHAPTER 9 - TEMPORARY SERVICES
   9.1 Temporary Services
   9.2 Restore Labels and Markings
CHAPTER 10 - DATA COLLECTION AND RETENTION
   10.1 Forwarding Annexes and Retention of Records
   10.2 Log of Equipment and Material Used
CHAPTER 11 - LOCALIZED ENVIRONMENTAL CONDITIONS
   11.1 Maintain Localized Environmental Conditions
   11.2 Temperatures to be Maintained for Paint Coating Systems
CHAPTER 12 - CONTAMINATION CONTAINMENT AND MASKING
   12.1 Contamination Containment and Masking
   12.2 Inspect Protective Coatings
   12.3 Maintain Cleanliness
   12.4 Initial Cleanliness Walk-Through
   12.5 In-Process Cleanliness Inspection
   12.6 Covering Removal
   12.7 Remove Debris
CHAPTER 13 - ISOLATION, BLANKING AND TAGGING REQUIREMENTS
   13.1 Isolation, Blanking and Tagging Requirements
   13.2 Safety Tagging
   13.3 Isolation and Blanking
CHAPTER 14 - PRE-SURFACE PREPARATION
   14.1 Pre-Work Survey
   14.2 Surface Condition
   14.3 Degrease and Fresh Water Wash Down
   14.4 CHECKPOINT Pre-Surface Preparation Inspection
CHAPTER 15 - SURFACE PREPARATION
   15.1 Monitor Environmental Conditions
   15.2 Method 1, Abrasive Blasting
   15.3 Method 2, Ultra-High Pressure Water Jetting
   15.4 Power Tool Cleaning on Surfaces Where Methods 1 or 2
        are not Applicable
   15.5 CHECKPOINT Surface Preparation
CHAPTER 16 - PAINTING REQUIREMENTS
   16.1 Wet Film Measurements
   16.2 Dry Film Thickness Measurements
   16.3 Recoat Periods
   16.4 Dry Paint for Checkpoints
   16.5 Out of Specification Dry Film Thickness
   16.6 CHECKPOINT Paint Storage
   16.7 Paint Application
   16.8 Repairs
CHAPTER 17 - PRIMER COAT APPLICATION
   17.1 CHECKPOINT Surface Cleanliness
   17.2 Apply Prime Coat
   17.3 CHECKPOINT Prime Coat
CHAPTER 18 - STRIPE COAT APPLICATION (WHEN REQUIRED BY DGR):
   18.1 Stripe Coat Definition
   18.2 Amine Bloom Check
   18.3 Apply Stripe Coat
   18.4 CHECKPOINT Stripe Coat
CHAPTER 19 - INTERMEDIATE COAT APPLICATION (WHEN APPLICABLE)
   19.1 Amine Bloom Check
   19.2 Apply Intermediate Coat
   19.3 CHECKPOINT Intermediate Coat
CHAPTER 20 - SECOND STRIPE COAT APPLICATION (WHEN REQUIRED BY DGR)
   20.1 Amine Bloom Check
   20.2 Apply Second Stripe Coat
   20.3 CHECKPOINT Second Stripe Coat
CHAPTER 21 - TOPCOAT APPLICATION
   21.1 Amine Bloom Check
   21.2 Apply Topcoat
   21.3 CHECKPOINT Topcoat
CHAPTER 22 - FINAL INSPECTION
   22.1 CHECKPOINT Finished Painted Surfaces
   22.2 Remove Masking
ANNEX 1 - INSPECTION FORM - ENVIRONMENTAL READINGS IN ACCORDANCE
          WITH ISO 8502-4
ANNEX 2 - INSPECTION FORM - SURFACE SOLUBLE SALT CONDUCTIVITY
          READINGS IN ACCORDANCE WITH ISO 8502, PARTS 6 AND 9
ANNEX 3 - INSPECTION FORM - SURFACE PROFILE MEASUREMENTS IN
          ACCORDANCE WITH ISO 8503
ANNEX 4 - INSPECTION FORM - DRY FILM THICKNESS MEASUREMENTS
          IN ACCORDANCE WITH ISO 2178, 2360, OR 19840
ANNEX 5 - INSPECTION LOG - CHECKPOINT ACCEPTANCE SIGN-OFF
ANNEX 6 - INSPECTION LOG - PAINT APPLICATION EQUIPMENT AND
          PAINT CONSUMPTION

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