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AS 2030.1-2009

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Gas cylinders General requirements

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English

Published date

28-01-2009

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1 - AS 2030.1-2009 GAS CYLINDERS - GENERAL REQUIREMENTS
4 - PREFACE
6 - CONTENTS
7 - FOREWORD
8 - 1 SCOPE
8 - 2 REFERENCED DOCUMENTS
8 - 3 DEFINITIONS
8 - 3.1 Aerosol container
8 - 3.2 Bundle
9 - 3.3 Certification body
9 - 3.4 Competent person
9 - 3.5 Cylinder neck thread
9 - 3.6 Design registration number
9 - 3.7 Design verification
9 - 3.8 Filler
9 - 3.9 Full cylinder
9 - 3.10 Gas definitions
9 - 3.10.1 Gas
9 - 3.10.2 Compressed gas
9 - 3.10.3 Dry gas
10 - 3.10.4 Flammable gas
10 - 3.10.5 Inert gas
10 - 3.10.6 Liquefied gas
10 - 3.10.7 Liquefied petroleum gas (LP Gas)
10 - 3.10.8 Natural gas
10 - 3.10.9 Oxidizing gas
10 - 3.10.10 Toxic gas
10 - 3.11 Gas cartridge
11 - 3.12 Gas cylinder definitions
11 - 3.12.1 Gas cylinder
11 - 3.12.2 Tube
11 - 3.12.3 Welded gas cylinder
11 - 3.12.4 Closed cryogenic receptacle
11 - 3.13 Mass
11 - 3.13.1 Current tare mass
11 - 3.13.2 Original tare mass
11 - 3.13.3 Tested tare mass
11 - 3.14 Parties concerned
11 - 3.15 Pressure definitions
11 - 3.15.1 Developed pressure
11 - 3.15.2 Pressure
11 - 3.15.3 Settled pressure
12 - 3.15.4 Maximum developed pressure
12 - 3.15.5 Working pressure
12 - 3.15.6 Standard reference pressure
12 - 3.15.7 Test pressure
12 - 3.16 SCBA
12 - 3.17 SCUBA
12 - 3.18 Shall
12 - 3.19 Should
12 - 3.20 Shroud
12 - 3.21 Temperature
12 - 3.21.1 Maximum service temperature
12 - 3.21.2 Critical temperature
12 - 3.22 Test station definitions
12 - 3.22.1 Test station
12 - 3.22.2 Integrated gas cylinder test station (IGCTS)
12 - 3.22.3 Test station mark
13 - 3.23 Toxicity
13 - 3.24 Type test
13 - 3.25 Ullage space
13 - 3.26 Valve stem thread
13 - 3.27 Water capacity
13 - 4 CYLINDER DESIGN AND MANUFACTURE
13 - 4.1 General
13 - 4.2 Cylinder standards
13 - 4.3 Type testing
13 - 4.4 Design verification
13 - 4.4.1 New cylinder designs
14 - 4.4.2 Cylinders where design registration might be impractical
14 - 5 CYLINDER MANUFACTURING AND INSPECTION
14 - 5.1 General
15 - 5.2 Manufacturer’s quality system
15 - 5.3 Inspection and testing of manufacturing
15 - 5.3.1 Inspection body
15 - 5.3.2 Inspection and testing requirements
15 - 5.3.3 Marking and identification
15 - 5.4 Cylinder manufacturing documentation
15 - 5.5 Cylinder neck thread
16 - 6 ADDITIONAL REQUIREMENTS PRIOR TO FILLING FOR THE FIRST TIME IN AUSTRALIA
16 - 6.1 Initial test station inspection and marking
16 - 6.2 Completion of a cylinder package
16 - 7 PERIODIC INSPECTION AND TESTING
17 - 8 CARE AND HANDLING
17 - 8.1 General
17 - 8.2 Storage, handling and transportation
17 - 8.3 Avoidance of oil, grease and water
17 - 8.4 Closing valves for transportation
17 - 8.5 Cylinders for toxic gases
17 - 8.6 Need to keep cylinders cool
17 - 8.7 Avoidance of shock
17 - 8.8 Correct orientation
18 - APPENDIX A - LIST OF REFERENCED DOCUMENTS
20 - APPENDIX B - DESIGN AND MANUFACTURE OF FOREIGN CYLINDERS IMPORTED FOR FILLING AND IMMEDIATE EXPORT, OR IMPORTED FULL FOR...
20 - B1 GENERAL
20 - B2 FOREIGN CYLINDERS IMPORTED FOR FILLING AND RE-EXPORT, INCLUDING MARINE CYLINDERS
20 - B3 CYLINDERS IMPORTED FULL FOR USE IN AUSTRALIA, AND EXPORTED AFTER USE
22 - APPENDIX C - COMPARISON OF DEFINED TERMS BETWEEN THIS STANDARD, AS 2030.1-1999 AND THE ADG CODE

Specifies requirements for the design, verification and manufacture of all gas cylinders for the storage and transport of compressed, dissolved and liquefied gases, of water capacity ranging from 0.1kg to 3000kg.

Committee
ME-002
DocumentType
Standard
ISBN
0 7337 9003 8
Pages
17
PublisherName
Standards Australia
Status
Current
Supersedes

This Standard specifies requirements for the design, verification and manufacture of all gas cylinders for the storage and transport of compressed, dissolved and liquefied gases, of water capacity ranging from 0.1 kg to 3000 kg.AS 2030.2 sets out additional requirements for compressed dissolved acetylene.NOTE: Designation AS 2030.3 is currently not in use.AS 2030.4 sets out additional requirements for closed cryogenic receptacles (formerly called insulated welded cylinders).AS 2030.5 sets out additional requirements for the filling, inspection and testing of refillable gas cylinders, except cylinders for dissolved acetylene and closed cryogenic receptacles.This Standard does not apply to:(a) Cylinders forming part of aircraft equipment and used solely in aircraft other than as a reference made in a direction pursuant to the Civil Aviation Regulations.(b) Aerosol containers and gas cartridges.(c) Non-refillable cylinders.The requirements for gas cylinders in fire extinguisher systems and fire extinguishers, apply only where suitable requirements are not given in another Australian Standard.NOTES:1 The term ‘cylinder’ is used interchangeably with ‘gas cylinder’ in this Standard.2 Whilst this Standard is written for application to gas cylinders, some of its requirements are referenced by Standards related to pressure vessels (e.g. automotive fuel vessels for LP Gas).

Originated as part of AS CB4-1931.
Previous edition part of AS 2030.1-1999.
Revised in part and designated as AS 2030.1-2009.

AS 2278.1-2008 Aerosol containers Metal aerosol dispensers of capacity 50 mL to 1000 mL inclusive
MP 48-2008 Certified gas cylinder test stations
AS 5034-2005 Installation and use of inert gases for beverage dispensing
AS 2473.1-2006 Valves for compressed gas cylinders Specifications, type testing, and manufacturing tests and inspections (Reconfirmed 2017)
AS 3848.2-1999 Filling of portable gas cylinders Filling of portable cylinders for self-contained underwater breathing apparatus (SCUBA) and non-underwater self-contained breathing apparatus (SCBA) - Safe procedures
AS 3848.1-1999 Filling of portable gas cylinders Decant filling of medical air and oxygen into portable cylinders - Safe procedures
AS/NZS ISO 9001:2008 Quality management systems - Requirements
AS 2030.2-1996 The verification, filling, inspection, testing and maintenance of cylinders for the storage and transport of compressed gases Cylinders for dissolved acetylene
AS 2337.1-2004 Gas cylinder test stations General requirements, inspection and tests - Gas cylinders
AS 3635-1990 Unified (ISO inch) screw threads, associated gauges, and gauging practice (Reconfirmed 2017)
AS 2469-2005 Steel cylinders for compressed gases - Welded two-piece construction - 0.1 kg to 150 kg
AS 2473.2-2007 Valves for compressed gas cylinders - Outlet connections (threaded) and stem (inlet) threads
AS 2030.5-2009 Gas cylinders Filling, inspection and testing of refillable cylinders
AS 4839-2001 The safe use of portable and mobile oxy-fuel gas systems for welding, cutting, heating and allied processes (Reconfirmed 2016)
AS 2030.4-1985 The verification, filling, inspection, testing and maintenance of cylinders for storage and transport of compressed gases Welded cylinders - Insulated
AS 4332-2004 The storage and handling of gases in cylinders (Reconfirmed 2016)
AS 4289-1995 Oxygen and acetylene gas reticulation systems (Reconfirmed 2016)
AS/NZS ISO 17020:2000 General criteria for the operation of various types of bodies performing inspection
AS/NZS 1596:2008 The storage and handling of LP Gas

AS/NZS 3580.2.2:2009 Methods for sampling and analysis of ambient air - Part 2.2: Preparaton of reference test atmospheres - Compressed gas method
AS/NZS 1715:2009 Selection, use and maintenance of respiratory protective equipment
AS 1851-2012 Routine service of fire protection systems and equipment
AS 5062:2016 Fire protection for mobile and transportable equipment
AS/NZS 1716:2012 Respiratory protective devices
AS/NZS 1425:2013 LP Gas fuel systems for vehicle engines
AS 5239-2011 Examination of ignitable liquids in fire debris (Reconfirmed 2024)
AS 5483-2012 Minimizing the risk of contamination in products used to collect and analyse biological material for forensic DNA purposes
AS 5388.1-2012 Forensic analysis Recognition, recording, recovery, transport and storage of material
AS/NZS 60079.10.1:2009 Explosive atmospheres Classification of areas - Explosive gas atmospheres (IEC 60079-10-1, Ed.1.0(2008) MOD)
AS/NZS 5263.0:2017 Gas appliances General requirements
AS/NZS 5601.2:2020 Gas installations LP Gas installations in caravans and boats for non-propulsive purposes
AS 2809.1:2020 Road tank vehicles for dangerous goods General requirements for all road tank vehicles
AS/NZS 2815.2:2013 Training and certification of occupational divers Surface supplied diving to 30 m
AS 5092-2009 CNG refuelling stations
AS/NZS 2815.5:2013 Training and certification of occupational divers Dive supervisor
AS/NZS 5601.1:2013 Gas installations General installations
AS 4214:2018 Gaseous fire-extinguishing systems
AS/NZS 5601.2:2013 Gas installations LP Gas installations in caravans and boats for non-propulsive purposes
AS 2896-2011 Medical gas systems - Installation and testing of non-flammable medical gas pipeline systems
AS/NZS 3580.2.2:2016 Methods for sampling and analysis of ambient air Preparation of reference test atmospheres - Compressed gas method
AS/NZS 5601.1:2010 Gas installations General installations
AS 4484:2016 Gas cylinders for industrial, scientific, medical and refrigerant use - Labelling and colour coding
AS 4983-2010 Gas fuel systems for forklifts and industrial engines
AS/NZS 2815.6:2013 Training and certification of occupational divers Restricted occupational SCUBA diver
AS 2030.5-2009 Gas cylinders Filling, inspection and testing of refillable cylinders
AS/NZS 1596:2014 The storage and handling of LP Gas

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