1 - AS/NZS 3584.1:2005 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - FIRE PROTECTED-HEAVY DUTY
4 - PREFACE
5 - CONTENTS
7 - SECTION 1 SCOPE AND GENERAL
7 - 1.1 SCOPE
7 - 1.2 APPLICATION
8 - 1.3 REFERENCED DOCUMENTS
9 - 1.4 DEFINITIONS
9 - 1.4.1 Catalytic converter
9 - 1.4.2 Designated safe area
9 - 1.4.3 Engine safety shutdown system
9 - 1.4.4 Explosion-risk zone
9 - 1.4.5 Fire-protected diesel engine system
10 - 1.4.6 Fire protection
10 - 1.4.7 Gland
10 - 1.4.8 High idle speed
10 - 1.4.9 Low idle speed
10 - 1.4.10 Particulate filter
10 - 1.4.11 Rated power
10 - 1.4.12 Rated speed
10 - 1.4.13 Rated torque
10 - 1.4.14 Shall
10 - 1.4.15 Should
10 - 1.4.16 Smoke
11 - 1.4.17 Spark arrester
11 - 1.4.18 Statutory authority
11 - 1.4.19 Testing authority
12 - SECTION 2 DESIGN AND CONSTRUCTION
12 - 2.1 DESIGNATED SAFE AREA BARRIER
12 - 2.2 METHANE DETECTION
12 - 2.3 ENGINE TYPES
12 - 2.4 CONDITION MONITORING
12 - 2.5 SURFACE TEMPERATURE
13 - 2.6 MATERIALS
13 - 2.6.1 Non-metallic materials
13 - 2.6.2 Insulation materials
13 - 2.6.3 Use of light alloys
13 - 2.7 VEE-PULLEYS
13 - 2.8 ENGINE BREATHER
13 - 2.9 STARTING AIDS
13 - 2.10 FUEL SYSTEMS
13 - 2.11 AIR INLET SYSTEMS
14 - 2.12 AIR COMPRESSORS
14 - 2.13 COOLING SYSTEMS
14 - 2.14 ENGINE SHUTDOWN SYSTEMS
14 - 2.14.1 Automatic safety shutdown system
14 - 2.14.2 Manual fuel shut-off valve
14 - 2.14.3 Sensing devices
15 - 2.14.4 Engine start and restart
15 - 2.15 EXHAUST
15 - 2.15.1 General
15 - 2.15.2 Exhaust systems
16 - 2.15.3 Spark arrester
16 - 2.15.4 Exhaust cooling
16 - 2.15.5 Particulate filter
17 - 2.15.6 Exhaust emissions
19 - 2.16 ELECTRICAL SYSTEMS
19 - 2.16.1 Fixings, fastenings and supports
19 - 2.16.2 Protection against damage
19 - 2.16.3 Mechanical protection of cables, conductors and wiring looms
19 - 2.16.4 Segregation of wiring systems
20 - 2.16.5 Unused equipment and cables
20 - 2.16.6 Degree of protection (IP)
21 - 2.16.7 Protective devices
21 - 2.16.8 Battery isolator
22 - 2.16.9 Cables, wires and conductors
22 - 2.16.10 Connections to the frame (including the engine block)
22 - 2.16.11 Jump-start facilities
22 - 2.16.12 Glands
22 - 2.16.13 Batteries
24 - SECTION 3 MARKING
24 - 3.1 COMPLIANCE PLATE
25 - 3.2 WARNING LABELS
26 - SECTION 4 TESTING
26 - 4.1 TYPE TESTING
26 - 4.2 MODIFIED COMPONENTS
27 - 4.3 INSTALLED TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
27 - 4.4 ROUTINE COMMISSIONING TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
27 - 4.4.1 General
27 - 4.4.2 Test results
28 - 4.5 USE OF LOW EMISSION FUEL
28 - 4.6 MANAGEMENT SYSTEM
29 - SECTION 5 DOCUMENTATION
29 - 5.1 DOCUMENTATION TO BE SUPPLIED
29 - 5.1.1 General
29 - 5.1.2 Manufacturer to the testing authority
29 - 5.1.3 Testing authority to the manufacturer (after assessment)
29 - 5.1.4 Manufacturer to the purchaser
30 - 5.1.5 Manufacturer to the statutory authority
30 - 5.2 GENERAL ARRANGEMENT DRAWINGS
33 - APPENDIX A - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
33 - A1 SCOPE
33 - A2 PRODUCT CERTIFICATION
33 - A3 SUPPLIERS QUALITY MANAGEMENT SYSTEM
33 - A4 OTHER MEANS OF ASSESSMENT
34 - APPENDIX B - DETERMINING LOAD-SPEED CHARACTERISTICS
34 - B1 SCOPE
34 - B2 TESTING AUTHORITY
34 - B3 PRINCIPLE
34 - B4 FUEL SUPPLY
34 - B5 APPARATUS
34 - B6 ACCURACY
35 - B7 PROCEDURE
35 - B7.1 Normalization
36 - B7.2 Determination of set points for further testing
38 - APPENDIX C - DETERMINING CONSTITUENTS OF EXHAUST GAS
38 - C1 SCOPE
39 - C2 FUEL SUPPLY
39 - C3 APPARATUS
39 - C4 ACCURACY
40 - C5 PROCEDURE
40 - C5.1 General
41 - C5.2 Smoke measurement-Variable speed and load engines
42 - C5.3 Single-point smoke tests for variable speed engines
42 - C5.4 Smoke measurement-Single-speed (governed) engines
44 - APPENDIX D - DETERMINING GASEOUS EMISSION LEVELS
44 - D1 PURPOSE
44 - D2 SYMBOLS AND ABBREVIATIONS
46 - D3 PRINCIPLE
46 - D4 FUEL SPECIFICATION
46 - D5 APPARATUS
46 - D6 TEST CONDITIONS
46 - D7 TEST PROCEDURE FOR EXHAUST EMISSIONS
48 - D8 CALCULATIONS
48 - D9 ALTERNATE CALCULATIONS
50 - D10 DATA VALIDATION
50 - D11 TEST REPORT
52 - APPENDIX E - DETERMINING DURATION, TEMPERATURE AND FLUID USAGE
52 - E1 SCOPE
52 - E2 OBJECTIVES
52 - E3 PERMISSIBLE LIMITS
52 - E4 PRINCIPLE
52 - E5 FUEL SUPPLY
52 - E6 APPARATUS
53 - E7 ACCURACY
53 - E8 PROCEDURE
53 - E8.1 General
53 - E8.2 Normalization
53 - E8.3 Duration test
53 - E8.4 Surface temperature measurement
54 - E8.5 Exhaust (gas stream) temperature determination
54 - E9 REPORTS
56 - APPENDIX F - TESTING ENGINE PROTECTION SYSTEMS
56 - F1 GENERAL
56 - F2 PRINCIPLE
56 - F3 FUEL
56 - F4 APPARATUS
57 - F5 ACCURACY
57 - F6 PROCEDURE
57 - F6.1 General
57 - F6.2 Normalization
57 - F6.3 Protection system tests
59 - F7 TEST REPORT
60 - APPENDIX G - TESTING SPARK ARRESTER COMPONENTS
60 - G1 SCOPE
60 - G2 APPLICATION
60 - G3 TEST EQUIPMENT
60 - G4 PROCEDURE
60 - G4.1 General
60 - G4.2 Minimum water level/flow determination
61 - G5 TEST REPORT
62 - APPENDIX H - TESTING PARTICULATE FILTER COMPONENTS
62 - H1 GENERAL
62 - H2 TEST REPORT
63 - APPENDIX I - SPECIFICATION FOR MEASURING EQUIPMENT
63 - I1 SCOPE
63 - I2 SPECIFICATION FOR EMISSION ANALYSIS INSTRUMENTATION
66 - APPENDIX J - SPECIFICATION FOR DIESEL FUEL
66 - J1 SCOPE
66 - J2 FUEL COMPOSITION
67 - APPENDIX K - SMOKE METER CONVERSION CHART