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    AS/NZS 3584.1:2008

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    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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    Diesel engine systems for underground coal mines Fire protected - Heavy duty

    Available format(s):  Hardcopy, PDF 1 User, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Superseded date:  29-03-2023

    Language(s):  English

    Published date:  01-01-2008

    Publisher:  Standards Australia

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    Table of Contents - (Show below) - (Hide below)

    1 - AS/NZS 3584.1:2008 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - FIRE PROTECTED-HEAVY DUTY
    4 - PREFACE
    5 - CONTENTS
    7 - SECTION 1 SCOPE AND GENERAL
    7 - 1.1 SCOPE
    7 - 1.2 APPLICATION
    8 - 1.3 REFERENCED DOCUMENTS
    9 - 1.4 DEFINITIONS
    9 - 1.4.1 Abnormal combustion
    9 - 1.4.2 Catalytic converter
    9 - 1.4.3 Designated safe area
    9 - 1.4.4 Emergency stop system
    10 - 1.4.5 Engine safety shutdown system
    10 - 1.4.6 Explosion-risk zone
    10 - 1.4.7 Fire-protected diesel engine system
    10 - 1.4.8 Fire protection
    10 - 1.4.9 Gland
    10 - 1.4.10 High idle speed
    10 - 1.4.11 Low idle speed
    10 - 1.4.12 Particulate filter
    10 - 1.4.13 Rated power
    10 - 1.4.14 Rated speed
    11 - 1.4.15 Rated torque
    11 - 1.4.16 Shall
    11 - 1.4.17 Should
    11 - 1.4.18 Smoke
    11 - 1.4.19 Spark arrester
    11 - 1.4.20 Statutory authority
    11 - 1.4.21 Strangler valve
    11 - 1.4.22 Testing authority
    12 - SECTION 2 DESIGN AND CONSTRUCTION
    12 - 2.1 DESIGNATED SAFE AREA BARRIER
    12 - 2.2 METHANE DETECTION
    12 - 2.3 FIRE SUPPRESSION
    12 - 2.4 ENGINE TYPES
    13 - 2.5 CONDITION MONITORING
    13 - 2.6 SURFACE TEMPERATURE
    13 - 2.7 ABNORMAL COMBUSTION
    13 - 2.8 MATERIALS
    13 - 2.8.1 Non-metallic materials
    13 - 2.8.2 Insulation materials
    13 - 2.8.3 Use of light alloys
    13 - 2.9 VEE-PULLEYS
    13 - 2.10 ENGINE BREATHER
    14 - 2.11 STARTING AIDS
    14 - 2.12 FUEL SYSTEMS
    14 - 2.13 AIR INLET SYSTEMS
    14 - 2.14 AIR COMPRESSORS
    14 - 2.15 COOLING SYSTEMS
    15 - 2.16 ENGINE SHUTDOWN SYSTEMS
    15 - 2.16.1 General
    15 - 2.16.2 Automatic safety shutdown system
    15 - 2.16.3 Emergency stop system
    16 - 2.16.4 Manual fuel shut-off valve
    16 - 2.16.5 Sensing devices
    17 - 2.16.6 Engine start and restart
    17 - 2.17 EXHAUST
    17 - 2.17.1 General
    17 - 2.17.2 Exhaust systems
    18 - 2.17.3 Spark arrester
    18 - 2.17.4 Exhaust cooling
    18 - 2.17.5 Particulate filter
    19 - 2.17.6 Exhaust emissions
    21 - 2.18 ELECTRICAL SYSTEMS
    22 - SECTION 3 MARKING
    22 - 3.1 COMPLIANCE PLATE
    23 - 3.2 WARNING LABELS
    24 - SECTION 4 TESTING
    24 - 4.1 TYPE TESTING
    25 - 4.2 MODIFIED COMPONENTS
    25 - 4.3 INSTALLED TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
    25 - 4.4 ROUTINE COMMISSIONING TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
    25 - 4.4.1 General
    26 - 4.4.2 Test re
    26 - 4.5 USE OF LOW EMISSION FUEL
    26 - 4.6 MANAGEMENT SYSTEM
    27 - SECTION 5 DOCUMENTATION
    27 - 5.1 DOCUMENTATION TO BE SUPPLIED
    27 - 5.1.1 General
    27 - 5.1.2 Manufacturer to the testing authority
    27 - 5.1.3 Testing authority to the manufacturer (after assessment)
    27 - 5.1.4 Manufacturer to the purchaser
    28 - 5.1.5 Manufacturer to the statutory authority
    28 - 5.2 GENERAL ARRANGEMENT DRAWINGS
    31 - APPENDIX A - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
    31 - A1 SCOPE
    31 - A2 PRODUCT CERTIFICATION
    31 - A3 SUPPLIER™S QUALITY MANAGEMENT SYSTEM
    31 - A4 OTHER MEANS OF ASSESSMENT
    32 - APPENDIX B - DETERMINING LOAD SPEED CHARACTERISTICS
    32 - B1 SCOPE
    32 - B2 TESTING AUTHORITY
    32 - B3 PRINCIPLE
    32 - B4 FUEL SUPPLY
    32 - B5 APPARATUS
    32 - B6 ACCURACY
    33 - B7 PROCEDURE
    33 - B7.1 Normalization
    34 - B7.2 Determination of set points for further testing
    36 - APPENDIX C - DETERMINING CONSTITUENTS OF EXHAUST GAS
    36 - C1 SCOPE
    37 - C2 FUEL SUPPLY
    37 - C3 APPARATUS
    37 - C4 ACCURACY
    38 - C5 PROCEDURE
    38 - C5.1 General
    39 - C5.2 Smoke measurement-Variable speed and load engines
    40 - C5.3 Single-point smoke tests for variable speed engines
    40 - C5.4 Smoke measurement-Single-speed (governed) engines
    42 - APPENDIX D - DETERMINING GASEOUS EMISSION LEVELS
    42 - D1 PURPOSE
    42 - D2 SYMBOLS AND ABBREVIATIONS
    44 - D3 PRINCIPLE
    44 - D4 FUEL SPECIFICATION
    44 - D5 APPARATUS
    44 - D6 TEST CONDITIONS
    44 - D7 TEST PROCEDURE FOR EXHAUST EMISSIONS
    46 - D8 CALCULATIONS
    46 - D9 ALTERNATE CALCULATIONS
    48 - D10 DATA VALIDATION
    48 - D11 TEST REPORT
    50 - APPENDIX E - DETERMINING DURATION, TEMPERATURE AND FLUID USAGE
    50 - E1 SCOPE
    50 - E2 OBJECTIVES
    50 - E3 PERMISSIBLE LIMITS
    50 - E4 PRINCIPLE
    50 - E5 FUEL SUPPLY
    50 - E6 APPARATUS
    51 - E7 ACCURACY
    51 - E8 PROCEDURE
    51 - E8.1 General
    51 - E8.2 Normalization
    51 - E8.3 Duration test
    51 - E8.4 Surface temperature measurement
    52 - E8.5 Exhaust (gas stream) temperature determination
    52 - E9 REPORTS
    54 - APPENDIX F - TESTING ENGINE PROTECTION SYSTEMS
    54 - F1 GENERAL
    54 - F2 PRINCIPLE
    54 - F3 FUEL
    54 - F4 APPARATUS
    55 - F5 ACCURACY
    55 - F6 PROCEDURE
    55 - F6.1 General
    55 - F6.2 Normalization
    55 - F6.3 Protection system tests
    58 - F7 TEST REPORT
    59 - APPENDIX G - TESTING SPARK ARRESTER COMPONENTS
    59 - G1 SCOPE
    59 - G2 APPLICATION
    59 - G3 TEST EQUIPMENT
    59 - G4 PROCEDURE
    59 - G4.1 General
    59 - G4.2 Minimum water level/flow determination
    60 - G5 TEST REPORT
    61 - APPENDIX H - TESTING PARTICULATE FILTER COMPONENTS
    61 - H1 GENERAL
    61 - H2 TEST REPORT
    62 - APPENDIX I - SPECIFICATION FOR MEASURING EQUIPMENT
    62 - I1 SCOPE
    62 - I2 SPECIFICATION FOR EMISSION ANALYSIS INSTRUMENTATION
    64 - APPENDIX J - SPECIFICATION FOR DIESEL FUEL
    64 - J1 SCOPE
    64 - J2 FUEL COMPOSITION
    65 - APPENDIX K - SMOKE METER CONVERSION CHART

    Abstract - (Show below) - (Hide below)

    Specifies safety requirements for diesel engine systems that are fire-protected for use in those parts of underground coal mines where there is minimal risk of explosive gases ever being present. Requirements are also given for marking, testing and documentation.

    Scope - (Show below) - (Hide below)

    This Standard specifies safety requirements for diesel engine systems that are fire protected for use in designated safe areas in underground coal mines. It applies to diesel engine systems with heavy duty applications. Whether a particular application is heavy duty will need to be determined by the end user and the manufacturer, using risk management processes.NOTES:1 Designated safe area is defined in Clause 1.4.3.2 The Appendices in this Standard are included in a logical sequential order:(a) Appendix A provides guidance for demonstrating compliance to this Standard.(b) Appendix B nominates the requirements for determining load-speed characteristics.(c) Appendix C nominates the requirements for determining the constituents of the exhaust gas.(d) Appendix D nominates the requirements for determining gaseous emission levels.(e) Appendix E nominates the requirements for duration testing for temperatures and fluid usage.(f) Appendix F nominates the test requirements for protection systems.(g) Appendix G nominates the test requirements for spark arresters.(h) Appendix H nominates the test requirements for particulate filter components.(i) Appendix I specifies measuring equipment.(j) Appendix J specifies diesel fuel used for testing.(k) Appendix K provides a chart to compare smoke measurements using different units of measure.3 This Standard addresses abnormal combustion.

    General Product Information - (Show below) - (Hide below)

    Committee ME-018
    Document Type Standard
    Publisher Standards Australia
    Status Superseded
    Superseded By
    Supersedes
    Under Revision

    History - (Show below) - (Hide below)

    First published as AS/NZS 3584.1:2005.Second edition 2008. First published as AS/NZS 3584.1:2005. Second edition 2008.

    Standards Referenced By This Book - (Show below) - (Hide below)

    AS/NZS 3584.2:2008 Diesel engine systems for underground coal mines Explosion protected
    AS/NZS ISO 9004:2000 Quality management systems - Guidelines for performance improvements
    AS 5062-2006 Fire protection for mobile and transportable equipment
    AS 4024.1604-2006 Safety of machinery Design of controls, interlocks and guarding - Emergency stop - Principles for design
    AS 4024.1301-2006 Safety of machinery Risk assessment - Principles of risk assessment
    AS/NZS ISO 9001:2000 Quality management systems - Requirements
    AS 60947.4.1-2004 Low-voltage switchgear and controlgear Contactors and motor-starters - Electromechanical contactors and motor-starters
    AS/NZS 4871.6:2007 Electrical equipment for coal mines, for use underground Diesel powered machinery and ancillary equipment
    AS 1722.1-1975 Pipe threads of Whitworth form Sealing pipe threads (metric units)
    AS/NZS 4871.1:2002 Electrical equipment for coal mines, for use underground General requirements
    AS/NZS 4871.3:2002 Electrical equipment for coal mines, for use underground Substations
    AS/NZS 4871.2:2002 Electrical equipment for coal mines, for use underground Distribution, control and auxiliary equipment
    AS ISO/IEC 17025-2005 General requirements for the competence of testing and calibration laboratories (Reconfirmed 2016)
    AS 1319-1994 Safety signs for the occupational environment (Reconfirmed 2018)
    AS 2149-2003 Starter batteries - Lead acid
    AS 1023.1-1985 Low voltage switchgear and controlgear - Protection of electric motors Built-in thermal detectors and associated control units
    AS 1019-2000 Internal combustion engines - Spark emission control devices
    AS/NZS 60079.11:2006 Explosive atmospheres Equipment protection by intrinsic safety 'i'
    AS 60529-2004 Degrees of protection provided by enclosures (IP Code) (Reconfirmed 2018)
    AS 4024.1501-2006 Safety of machinery Design of safety related parts of control systems - General principles for design (Reconfirmed 2014)
    AS/NZS 4871.5:2002 Electrical equipment for coal mines, for use underground Battery powered electrical mobile machines
    AS/NZS 4871.4:2002 Electrical equipment for coal mines, for use underground Mains powered electrical mobile machines
    HB 18.28-2005 Conformity assessment - Guidance on a third-party certification system for products
    AS/NZS 3584.3:2005 Diesel engine systems for underground coal mines - Maintenance
    AS 62061-2006 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems

    Standards Referencing This Book - (Show below) - (Hide below)

    AS/NZS 3010:2017 Electrical installations - Generating sets
    AS/NZS 4871.6:2013 Electrical equipment for mines and quarries Diesel powered machinery and ancillary equipment
    AS/NZS 3584.3:2012 Diesel engine systems for underground coal mines Maintenance
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