AS/NZS 3584.2:2008

1 - AS/NZS 3584.2:2008 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - EXPLOSION PROTECTED
4 - PREFACE
5 - CONTENTS
7 - SECTION 1 SCOPE AND GENERAL
7 - 1.1 SCOPE
7 - 1.2 APPLICATION
8 - 1.3 REFERENCED DOCUMENTS
9 - 1.4 DEFINITIONS
9 - 1.4.1 Abnormal combustion
9 - 1.4.2 Catalytic converter
9 - 1.4.3 Designated safe area
9 - 1.4.4 Engine safety shutdown system
9 - 1.4.5 Emergency safety shutdown system
9 - 1.4.6 Explosion-protected diesel engine system
10 - 1.4.7 Explosion-risk zone
10 - 1.4.8 Fire protection
10 - 1.4.9 Flametrap
10 - 1.4.10 Gland
10 - 1.4.11 High-idle speed
10 - 1.4.12 Low-idle speed
10 - 1.4.13 Particulate filter
10 - 1.4.14 Rated power
10 - 1.4.15 Rated speed
11 - 1.4.16 Rated torque
11 - 1.4.17 Shall
11 - 1.4.18 Should
11 - 1.4.19 Smoke
11 - 1.4.20 Spark arrester
11 - 1.4.21 Statutory authority
11 - 1.4.22 Strangler valve
11 - 1.4.23 Testing authority
12 - SECTION 2 DESIGN AND CONSTRUCTION
12 - 2.1 ENGINE TYPES
12 - 2.2 CONDITION MONITORING
12 - 2.3 SURFACE TEMPERATURE
12 - 2.4 MATERIALS
12 - 2.4.1 Non-metallic materials
12 - 2.4.2 Light metals
12 - 2.4.3 External thermal insulation
12 - 2.5 FLEXIBLE METALLIC PIPES
13 - 2.6 JOINTS
13 - 2.6.1 Designation
13 - 2.6.2 Fixed connection
13 - 2.6.3 Open joints
15 - 2.7 TRANSMISSION BELTS
15 - 2.8 ENGINE BREATHER
16 - 2.9 STARTING AIDS
16 - 2.10 FUEL SYSTEMS
16 - 2.11 AIR INLET SYSTEMS
16 - 2.12 AIR COMPRESSORS
17 - 2.13 COOLING SYSTEMS
17 - 2.14 ENGINE SHUTDOWN SYSTEMS
17 - 2.14.1 General
17 - 2.14.2 Automatic safety shutdown system
17 - 2.14.3 Emergency Stop System
18 - 2.14.4 Manual fuel shut-off valve
19 - 2.14.5 Sensing devices
19 - 2.14.6 Engine start and restart
19 - 2.15 EXHAUST SYSTEMS
19 - 2.15.1 General
20 - 2.15.2 Required equipment
20 - 2.15.3 Optional equipment
20 - 2.15.4 Exhaust flametrap
22 - 2.15.5 Spark arrester
23 - 2.15.6 Exhaust cooling systems
24 - 2.15.7 Particulate filter
25 - 2.15.8 Exhaust emissions
27 - 2.16 ELECTRICAL SYSTEMS
28 - SECTION 3 MARKING
28 - 3.1 COMPLIANCE PLATE
29 - 3.2 ENGINE SPECIFICATION PLATE
30 - 3.3 WARNING LABELS
32 - SECTION 4 TESTING
32 - 4.1 TYPE TESTING
32 - 4.2 MODIFIED COMPONENTS
33 - 4.3 INSTALLED TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
33 - 4.4 ROUTINE COMMISSIONING TESTS BY THE MANUFACTURER
33 - 4.4.1 General
34 - 4.4.2 Test results
34 - 4.5 USE OF LOW EMISSION FUEL
34 - 4.6 MANAGEMENT SYSTEM
35 - SECTION 5 DOCUMENTATION
35 - 5.1 DOCUMENTATION TO BE SUPPLIED
35 - 5.1.1 General
35 - 5.1.2 Manufacturer to the testing authority or certifying authority
35 - 5.1.3 Testing authority or certifying authority to the manufacturer, after assessment
35 - 5.1.4 Manufacturer to the purchaser
36 - 5.2 GENERAL ARRANGEMENT DRAWINGS
39 - APPENDIX A - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
39 - A1 INTRODUCTION
39 - A2 PRODUCT CERTIFICATION
39 - A3 SUPPLIER'S QUALITY SYSTEM
39 - A4 OTHER MEANS OF ASSESSMENT
40 - APPENDIX B - DETERMINING LOAD-SPEED CHARACTERISTICS
40 - B1 SCOPE
40 - B2 TESTING AUTHORITY
40 - B3 PRINCIPLE
40 - B4 FUEL SUPPLY
40 - B5 APPARATUS
40 - B6 ACCURACY
41 - B7 PROCEDURE
41 - B7.1 Normalization
42 - B7.2 Determination of set points for further testing
44 - APPENDIX C - DETERMINING CONSTITUENTS OF EXHAUST GAS
44 - C1 GENERAL
44 - C2 FUEL SUPPLY
44 - C3 METHANE SUPPLY
44 - C4 APPARATUS
44 - C5 ACCURACY
45 - C6 PROCEDURE
45 - C6.1 General
46 - C6.2 Smoke measurement
47 - C6.3 Single-point tests for variable speed engines
47 - C6.4 Single speed (governed) engines
51 - APPENDIX D - DETERMINING GASEOUS EMISSION LEVELS
51 - D1 PURPOSE
51 - D2 SYMBOLS AND ABBREVIATIONS
52 - D3 PRINCIPLE
53 - D4 FUEL SPECIFICATION
53 - D5 APPARATUS
53 - D6 TEST CONDITIONS
53 - D7 TEST PROCEDURE FOR EXHAUST EMISSIONS
54 - D8 CALCULATIONS
55 - D9 ALTERNATE CALCULATIONS
56 - D10 DATA VALIDATION
57 - D11 TEST REPORT
59 - APPENDIX E - DETERMINING DURATION, TEMPERATURE AND FLUID USAGE
59 - E1 SCOPE
59 - E2 OBJECTIVES
59 - E3 PERMISSIBLE LIMITS
59 - E4 PRINCIPLE
59 - E5 FUEL SUPPLY
59 - E6 APPARATUS
60 - E7 ACCURACY
60 - E8 PROCEDURE
60 - E8.1 General
60 - E8.2 Normalization
60 - E8.3 Methane injection
60 - E8.4 Duration test
61 - E8.5 Surface temperature measurement
61 - E8.6 Exhaust (gas stream) temperature determination
62 - E8.7 Inlet (airstream) temperature determination
62 - E9 TEST REPORT
63 - APPENDIX F - TESTING ENGINE PROTECTION SYSTEMS
63 - F1 GENERAL
63 - F2 PRINCIPLE
63 - F3 FUEL
63 - F4 APPARATUS
64 - F5 ACCURACY
64 - F6 PROCEDURE
64 - F6.1 General
64 - F6.2 Normalization
64 - F6.3 Protection system tests
68 - F7 TEST REPORT
69 - APPENDIX G - TESTING SPARK ARRESTER COMPONENTS
69 - G1 SCOPE
69 - G2 APPLICATION
69 - G3 APPARATUS
69 - G4 PROCEDURE
69 - G4.1 General
69 - G4.2 Minimum water level/flow determination
70 - G5 TEST REPORT
71 - APPENDIX H - TESTING PARTICULATE FILTER COMPONENTS
71 - H1 GENERAL
71 - H2 TEST REPORT
72 - APPENDIX I - SPECIFICATION FOR MEASURING EQUIPMENT
72 - I1 SCOPE
72 - I2 SPECIFICATION FOR EMISSION ANALYSIS INSTRUMENTATION
75 - APPENDIX J - SPECIFICATION FOR DIESEL FUEL
75 - J1 SCOPE
75 - J2 FUEL COMPOSITION
76 - APPENDIX K - SMOKE METER CONVERSION CHART
78 - APPENDIX L - TESTING SUB-ASSEMBLY COMPONENTS
78 - L1 SCOPE
78 - L2 APPLICATION
78 - L3 SPECIAL APPLICATIONS
79 - L4 PRINCIPLE
79 - L5 FUEL
79 - L5.1 Standard margin-of-safety gas
79 - L5.2 Enhanced margin-of-safety gas
79 - L5.3 Methane
79 - L6 APPARATUS
80 - L7 TEST PROCEDURE
80 - L7.1 General
80 - L7.2 Inlet system
80 - L7.3 Positive flametrap in exhaust system
81 - L7.4 Water-based flametrap in exhaust system
85 - L7.5 Flame propagation
85 - L8 TEST REPORT
86 - APPENDIX M - HYDROSTATIC TESTING OF INTAKE AND EXHAUST SYSTEMS
86 - M1 SCOPE
86 - M2 PRINCIPLE
86 - M3 APPARATUS
86 - M4 PROCEDURE
86 - M4.1 Inlet system
87 - M4.2 Exhaust system
87 - M4.3 Methodology
87 - M4.4 Acceptance criteria
87 - M5 TEST REPORT
88 - APPENDIX N - IMPACT TESTING-COATED LIGHT ALLOY PARTS
88 - N1 SCOPE
88 - N2 PRINCIPLE
88 - N3 MATERIALS
88 - N4 APPARATUS
88 - N5 SAMPLE PREPARATION
89 - N6 PROCEDURE
89 - N6.1 Method
89 - N6.2 Impact area
89 - N6.3 Number of tests
89 - N7 TEST REPORT
90 - APPENDIX O - THE EFFECTS OF TEMPERATURE AND PRESSURE ON THE SAFETY OF POSITIVE FLAMETRAPS
90 - O1 GENERAL
90 - O2 PRINCIPLE
90 - O3 METHODOLOGY

Specifies safety requirements for diesel engine systems that are explosion-protected for use in underground coal mines, including use in explosion-risk zones. It implies limited time safe operation in atmospheres containing up to 1 percent methane.

This Standard specifies safety requirements for diesel engine systems that are explosion-protected for use in underground coal mines, including use in explosion-risk zones.NOTES: 1 Compliance to this Standard implies a limited time safe operation in atmospheres containing up to 1 percent methane, including - (a) the control of surface temperature, to avert ignition of coal dust that could settle on a hot surface;(b) containment or elimination of flames and sparks that could ignite flammable gases and dust that may be present (such as in underground coal mines); and(c) control of diesel emissions.2 This Standard also addresses inadvertent short-term exposure to high methane levels and any consequent abnormal combustion.3 Appendix A gives guidance for demonstrating compliance with this Standard.

First published as AS 3584-1988.Second edition 1991.Jointly revised and redesignated AS/NZS 3584.2:2003.Second edition 2008. Originated as AS 3584-1988. Second edition 1991. Jointly revised and redesignated as AS/NZS 3584.2:2003. Second edition 2008.